Aviation Forgings Inconel Monel Incoloy Hastelloy Alloy OEM Design
Nickel alloy aviation forgings are crucial components in the aerospace industry, valued for their exceptional properties that meet the demanding requirements of this sector. Forgings made from nickel alloys are used in various critical parts of an aircraft, including engines, landing gears, and structural components.
Key Properties:
- High-Temperature Resistance: Nickel alloys maintain their structural integrity under extreme temperatures, making them ideal for engine parts where operating temperatures can be very high.
- Corrosion Resistance: These materials resist corrosion and oxidation, even in harsh environmental conditions, which is crucial for the longevity and reliability of aircraft components.
- High Strength-to-Weight Ratio: Nickel alloy forgings provide superior strength without significantly adding to the weight, an essential factor in aerospace design for fuel efficiency and performance.
- Creep Resistance: They withstand long-term exposure to high stresses at elevated temperatures without deformation, which is vital for the durability of aerospace components.
Commonly Used Nickel Alloys in Aviation:
- Inconel Series (e.g., Inconel 718, Inconel X-750): Known for high strength and excellent resistance to heat and corrosion. Inconel 718 is particularly prized for its high yield, tensile, and creep-rupture properties at temperatures up to 700°C.
- Hastelloy Series (e.g., Hastelloy X): Offers good oxidation resistance at elevated temperatures, making it suitable for components such as combustion zone sections in jet engines.
- Waspaloy: It is used for gas turbine engine components, offering high strength up to 980°C, as well as good resistance to oxidation.
Applications in Aviation:
- Engine Components: Turbine blades, discs, shafts, and casings that require durability under high thermal and mechanical stress.
- Landing Gear: Forgings for landing gear parts that demand high strength and toughness to withstand the stresses of landing impacts.
- Aerospace Structural Components: Frames and supports that benefit from the excellent strength-to-weight ratio of nickel alloys.
Nickel alloy forgings in aerospace applications exemplify the integration of material science and advanced manufacturing processes to meet the exacting standards of the aviation industry. Their use significantly contributes to the performance, safety, and reliability of modern aircraft.
The following table lists only some of the grades
Grade |
UNS |
DIN |
Monel 400 |
N04400 |
W.Nr. 2.4360 |
Monel K-500 |
N05500 |
W.Nr. 2.4375 |
Inconel 625 |
N06625 |
W.Nr. 2.4856 |
Inconel 718 |
N07718 |
W.Nr. 2.4668 |
Inconel 600 |
N06600 |
W. Nr. 2.4816 |
Incoloy 825 |
N08825 |
W.Nr. 2.4858 |
Incoloy 020 |
N08020 |
/ |
Incoloy 028 |
N08028 |
/ |
Incoloy 925 |
N09925 |
/ |
Hastelloy C-276 |
N10276 |
W.Nr. 2.4819 |
Hastelloy C-22 |
N06022 |
W.Nr. 2.4602 |
Hastelloy X |
N06002 |
W.Nr. 2.4665 |
Hastelloy B-2 |
N10665 |
W.Nr. 2.4617 |