1.6 Meter SSS SS Spunbonded Non woven fabric making Machine for Fabric Roll Making
Sss nonwoven fabric
SSS Nonwoven Fabric | ||||||||
Item |
G/m2 specification | 15 | 30 | 45 | 60 | 90 | 120 | |
Allowable deviation(%) | First class | ±8 | ±7 | |||||
Final product | ±10 | ±9 | ||||||
Width deviation (%) | First class | +2.0 ,-1.0 | +2.0 ,-1.0 | |||||
Final product | +2.5 ,-1.5 | +2.5 ,-1.5 | ||||||
Fracture strength | MD N/5cm | First class | 15 | 35 | 50 | 68 | 95 | 130 |
Final product | 12 | 30 | 45 | 65 | 91 | 108 | ||
CD N/5cm | First class | 10 | 28 | 44 | 64 | 82 | 95 | |
Final product | 8 | 25 | 38 | 57 | 57 | 90 |
1.Material:PP chip
2.Weight range:10-120g/m2
3.Fabric usage:Medical applicant,shopping bag,packing,operation suit,face mask,baby diaper.etc
Description of non-woven machine
A.General information for nonwoven machine
Technical Parameters ( Standard Specification) of Our Nonwoven Machine | |||||
Model No. | Gram Weight | MaxSpeed(m/min) | Capacity(T/Days) | Equipment Size | |
HH-S (single beam) | 1.6m | 9-250 | 150 | 4-6 | 18*8*12m |
2.4m | 5-7 | 18*10*12m | |||
3.2m | 8-10 | 18*15*12m | |||
HH-SS (single beam) | 1.6m | 10-120 | 350 | 8-10.5 | 45*15*12m |
2.4m | 10-15 | 45*18*12m | |||
3.2m | 13-20 | 45*20*12m | |||
HH-SSS (single beam) | 1.6m | 10-100 | 550 | 12-17 | 50*15*12m |
2.4m | 16-21 | 50*18*12m | |||
3.2m | 24-30 | 50*20*12m |
M Model
Working width | Fabric | Power input | Consumption | Annual output/Year |
1600mm | 15-300G/㎡ | ≈600KVA | 3000º-3500º/Ton | 800T |
2400mm | 15-300G/㎡ | ≈800KVA | 3000º-3500º/Ton | 1100T |
3200mm | 15-300G/㎡ | ≈1000KVA | 3000º-3500º/Ton | 1500T |
SMS Model
Working width | Fabric | Power input | Consumption | Annual output/Year |
1600mm | 9-100G/㎡ | ≈800KVA | 1300º-1600º/Ton | 3200T |
2400mm | 9-100G/㎡ | ≈1250KVA | 1300º-1600º/Ton | 5100T |
3200mm | 9-100G/㎡ | ≈1600KVA | 1300º-1600º/Ton | 7000T |
4000mm | 9-100G/㎡ | ≈2000KVA | 1300º-1600º/Ton | 8700T |
4800mm | 9-100G/㎡ | ≈2250KVA | 1300º-1600º/Ton | 10500T |
Width | 1600 M |
Gsm | 9 - 120 gsm |
Output per day | 8 - 10.5 Ton |
Machine Speed | ≦ 350 m / min |
Transformer | ≈ 400 KVA |
Power Consumption | 650º - 800º / Ton |
Machine Size | 45 * 15 *12 M |
Technical Advantages
1) The whole line is well-structured and easy to operate.
2) The whole line is highly automated.
3) Control elements are of well-know make, high performance and reliable technologies.
4) The whole line are controlled by PLC and operated with touch-screen.
5) The allocation of the main frame and auxiliary equipment can be special designed and adjusted according to customers requirement.
Description Of Non-woven Machine
B.Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->
Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->
Calender---->Winder---->Slitter
C.Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->
Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product
D.Parts of Melt blown nonwoven fabric production line:
Main extruder---->Filter---->Metering pump---->Air heating system---->
Melt blown sprayer(ENKA sprayer)---->Web former---->Winder---->Slitter
E.Melt blown process and technical flow chart:
Raw material----> Melting---->Filtering---->Measuring ---->Air heating---->
Spraying---->Web forming---->Winding----> Cutting---->Final product
Main parts of spunbond making machine
Spinning Beam
Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;
Extrusion Machine
Aperture:90 300kg/h 1pc;
Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;
Meltblown die head assembly
maximum temperature: 300.;
Max.output:200kg/h;
Heating zone:8tod;
Perforated length:3,350mm;
HPI:40;
1 Sets L/D=10; Number of holes:5.276;
Capillary diameter:0.3mm;
Capillary length:3,600mm;
Automatic Winding Machine
Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA
Production Line Control Cabinet
Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;
Precisely CNC center hold machining parts beyond customer require.
Exhibition Show with customer
Packaging Details
Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.
FAQ
1. Q:How long will your engineer reach our factory?
A:Within one week after everything ready (machine arrival your factory, non woven material, power source, air compressor etc.Prepared)
2. Q:Does your engineer understand English?
A:Our engineers understand a little English. All our engineers have more than five years machine installation experience.
3. Q:What should we charge for your engineer?
A:You should charge for the cost of our engineer's air tickets, hotel, food, and also their salary 800CNY one day per person.
4. Q:How many days it will take for the intallation?
A: It will take around 45 days, depends on the machine type.
5. Q:How do we solve the machine problem after your engineer leaving?
A:Generally speaking, there will be no problem after finishing installation. In case you have any problem, you can contact our sales at any time. Our engineers will take a solution video according your description.