New Condition High Speed SMMS Non Woven Fabric Textile Spinning Machine Non Woven Fabric Production Line
Introduction to the composition of the meltblown production line
1. Automatic suction device: 1 set
2. Polymer extrusion and meltblown spinning system
(1) Screw extruder
Model: φ135mm
Screw technical parameters:
Diameter: 90mm
Material: 38CrMoAlA
Surface treatment: nitriding polishing
(2) Filter device
Drive form: hydraulic
Structure: plate type double station hydraulic screen changer
Pressure sensor: input configuration
(3) Metering pump
Extrusion output: 50-120 kg/h
Pressure sensor: both input and output are configured
Drive power: 4.5KW
(4) Melt transportation pipeline and insulation
(5) Combination of melt blown die and spinneret
Die material: SUS630
Die size: 1600mm
Spinneret material: SUS630
Spinneret opening length: 1700mm
Spinning hole diameter: ≤0.25mm-0.35mm (customizable)
Spinning hole length-diameter ratio: 14:1
1600 SMMS Model
Effective Width | 1600mm |
Weight Range | 9 - 100 g / ㎡ |
Out put daily | 7 - 12 ton |
Machine speed | ≦ 450 m / min |
Transformer | ≈ 1500 KVA |
Power Consumption | 1700º - 1900 º / Ton |
Machine Size | 55 *20 * 12 M |
Model | Effective width | Daily capacity | Speed | Spinning system | GSM Range | Machine dimension Length*Width*Height |
HH-1600M | 1600MM | 2000Kg | 70M/Min | Meltblown | 15-300 | 18*10*10 meter |
HH-2400M | 2400MM | 3000Kg | 18*11*10 meter | |||
HH-3200M | 3200MM | 4500Kg | 18*13*10 meter | |||
HH-1600S | 1600MM | 5000Kg | 150M/Min | Spunbond (S) | 9-250 | 18*8*12 meter |
HH-2400S | 2400MM | 7000Kg | 18*10*12 meter | |||
HH-3200S | 3200MM | 10000Kg | 18*15*12 meter | |||
HH-1600SS | 1600MM | 9000Kg | 350M/Min | Spunbond (SS) | 8-150 | 45*15*12 meter |
HH-2400SS | 2400MM | 13000Kg | 45*18*12 meter | |||
HH-3200SS | 3200MM | 16000Kg | 45*20*12 meter | |||
HH-1600SSS | 1600MM | 12000Kg | 550M/Min | Spunbond (SSS) | 9-120 | 50*15*12 meter |
HH-2400SSS | 2400MM | 16000Kg | 50*18*12 meter | |||
HH-3200SSS | 3200MM | 24000Kg | 50*20*12 meter |
Parts of spunbonded nonwoven fabric production line:
Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter
Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product
Parts of Melt blown nonwoven fabric production line:
Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter
Melt blown process and technical flow chart:
Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product
Working process
Mainly componet
Aperture (1pc) | 90 300 kg / h |
The screw L/D of the main extruder | 30:1 |
The screw L/D of the ancillary extruder | 15:1 |
Maximum temperature | 300 ℃ |
Max. Output | 200 kg / h |
Heating zone | 8 tod |
Perforated length | 3,350 mm |
HPI | 40 |
Number of holes | 5,276 |
1 Set L/D | 10 |
Capillary diameter | 0.3mm |
Capillary length | 3,600mm |
Spinning box ,is one of most import parts of the non-woven fabric manufacturing machine. PP material through the spinning box is spun into countless strands of silk .
Advanced CNC tools
Exhibition show
Packing and delievery
FAQ
1. Q:How long will your engineer reach our factory?
A:Within one week after everything ready (machine arrival your factory, non woven material, power source, air compressor etc.Prepared)
2. Q:Does your engineer understand English?
A:Our engineers understand a little English. All our engineers have more than five years machine installation experience.
3. Q:What should we charge for your engineer?
A:You should charge for the cost of our engineer's air tickets, hotel, food, and also their salary 800CNY one day per person.
4. Q:How many days it will take for the intallation?
A: It will take around 45 days, depends on the machine type.
5. Q:How do we solve the machine problem after your engineer leaving?
A:Generally speaking, there will be no problem after finishing installation. In case you have any problem, you can contact our sales at any time. Our engineers will take a solution video according your description.