The fully automatic capsule filling machine is an intermittent motion, hole-plate type filling equipment designed to meet the needs of high-volume production. This machine is built with an optimized design that combines the specific characteristics of traditional Chinese medicine and GMP (Good Manufacturing Practice) requirements. It features a compact structure, small footprint, low noise, precision filling dosage, and multi-functionality, ensuring stable and reliable operation.
The machine is capable of performing several operations simultaneously, including capsule feeding, capsule separation, powder filling, capsule rejection, capsule locking, finished capsule discharge, and module cleaning. Its innovative design includes a lifting mechanism for easy cleaning, making maintenance more efficient and reducing both cost and manpower for enterprises involved in large-scale production.
1.Enhanced Inner Design for Durability:
The machine features an improved turret design with high-quality beeline bearings from renowned brands, ensuring extended lifespan and increased precision for long-term use.
2.Efficient Lubrication System:
The cam in the working station operates under optimal lubrication conditions, thanks to an upgraded oil pump for pressure pulverization. This system fully maintains the inner lubrication of the cam slot, significantly extending the life of key components.
3.Superior Sealing Performance:
The single movement design for both upper and lower segments, coupled with a two-lip seal, provides excellent sealing performance, ensuring minimal leakage and improved efficiency.
4.Advanced Control System:
Controlled by a computerized system, the machine offers stepless timing through frequency conversion. The numerical display makes the operation simple and user-friendly, enhancing overall efficiency and clarity.
5.Precision Dosing System:
The multi-bore dosing system ensures accurate filling with a dosage precision rate of ±3.5%. The capsule qualification rate exceeds 99%, making it suitable for both traditional Chinese medicine and Western medicine applications.
6.Safety and Protection Features:
Equipped with automatic pause functionality when material shortages occur, this machine provides enhanced safety for both operators and the equipment. Its stable and reliable operation makes it the ideal choice for hard capsule manufacturers.
Model | NP400 | NP600 | NP800 | NP1000 |
Capacity | 400BPM | 600BPM | 800BPM | 1000BPM |
Total power | 3.7kw | 4.9kw | 4.9kw | 5.75KW |
Overall dimensions (mm) | 720*680*1700 | 930*790*1930 | 930*790*1930 | 1020*860*1970 |
Weight | 700kg | 800kg | 800kg | 900kg |
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1.Capsule Orientation and Separation:
Ensures precise positioning and separation of capsules for smooth and efficient filling operations.
2.Reserved Work Position:
Additional work positions are reserved for future upgrades or customization, offering flexibility for your production needs.
3.Optional Pellet or Tablet Station:
Free optional station for filling pellets or tablets, making the machine versatile for different types of products.
4.Dosing Station for Powder and Pellets:
High-precision dosing station designed for both powder and pellet filling, ensuring accurate fill quantities.
5.Faulty Capsule Rejection:
Automatically detects and rejects faulty capsules, ensuring only qualified capsules continue through the production line.
6.Capsule Closing:
Secure capsule closing mechanism that ensures each capsule is properly sealed after filling.
7.Qualified Capsule Ejection:
Ejects only properly filled and sealed capsules, maintaining high product quality standards.
8.Segment Cleaning with Compressed Air:
Integrated cleaning system that uses compressed air to keep the machine's filling segments clean, ensuring smooth and uninterrupted operation.
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