Automatic Bottle Single Head Capping Machine

The Automatic Servo Single-Head Capping Machine is an efficient and reliable solution for capping both plastic and metal caps. Designed with air-claw balance capping, it ensures even pressure distribution during the sealing process. The machine first places the cap onto the bottle neck and then engages the air claw to press and rotate the cap, achieving a secure seal. It is compatible with a wide range of bottle types and materials, including PET, PP, PVC, HDPE, LDPE, and glass. Featuring a sleek design, compact structure, stable operation, low noise levels, and rapid sealing speed, it offers exceptional sealing quality, making it ideal for various industries. The machine is equipped with PLC control, ensuring precise operation and ease of use. It also comes with CE certification, guaranteeing compliance with international safety and quality standards. Additionally, we offer ODM/OEM support, allowing for customization to meet specific customer needs and preferences.

The Fully Automatic Bottle Capping Machine is designed for screw cap twist-off sealing on bottles, jars, cans, and buckets. It features an automatic control system that includes cap unscrambling, loading, and automatic torqueing, ensuring precise and consistent sealing. This machine is widely used in the food, chemical, and pharmaceutical industries. With PLC control, CE certification, and ODM/OEM customization, it can be tailored to meet specific production requirements. The machine can also be equipped with automatic cover management and other advanced systems to suit individual customer needs, providing maximum flexibility and efficiency.

Features of the Capping Machine

1. Elegant & Efficient Design: This capping machine features a sleek and smart exterior while delivering high-speed performance and an impressive pass rate for reliable operation.

2. Intelligent Torque Control: Designed with mechanical torque control, it offers easy adjustment and convenient operation, ensuring consistent capping results.

3. Versatile Application: Ideal for use as a stand-alone unit or seamlessly integrated into a production line, this machine adapts to different production needs.

4. Consistent Torque Delivery: Equipped with a capping head that provides constant torque, the pressure can be adjusted easily to suit various cap types.

5. Compact & Efficient Structure: The compact, rational design allows for smooth integration into production lines alongside other equipment for optimized workflow.

6. Adjustable Conveyor Belt Height: The conveyor belt height is adjustable to ensure proper alignment with other machines in the production line.

7. Customizable Sealing Pressure: The sealing pressure is fully adjustable to accommodate various cap gauges and sizes, providing flexibility for different sealing requirements.

8. Self-Lubricating Guide Profile: A self-lubricating UHMW-PE guide profile ensures low-friction and a smooth, noiseless conveyance, enhancing overall machine performance.

9. Durable & Corrosion-Resistant Materials: All exposed parts are coated with stainless steel cladding or hard chrome plating, ensuring extended life and resistance to corrosion.

10. Synchronized Drive System: Synchronized A/C drives ensure coordinated functioning of the conveyor, star wheel, platform turret, and capping bowl for smooth and efficient operation.

11. Adjustable Bottle Height Gauge: The adjustable bottle height gauge simplifies setup and ensures quick and precise height adjustments for easy and fast machine operation.

Main Parameter

Types of Capping Machines

1. Spindle Cappers:
   Also known as roller screw cappers, these machines guide a bottle and its cap through spinning discs that induce cap rotation. Fully automatic spindle capping systems manage both the placement and torquing of caps on containers. Spindle cappers are versatile and can handle a wide range of round lug or screw-type caps, including those with unconventional tips or trigger tops. These machines can achieve speeds of up to 200 caps per minute (cpm).

2. Chuck Cappers:
   Chuck cappers work by positioning a cap onto a bottle or container, then passing it through moving components that rotate the cap to create a secure seal. A key advantage of chuck cappers is that the bottles or containers remain in constant motion, eliminating the need for line stoppages during capping, which enhances efficiency.

3. Single Head Cappers:
   Similar to rotary chuck cappers, single head cappers temporarily stop bottles or containers at stations to apply the caps while the bottles remain stationary. This type of machine can be designed to work inline, where bottles stay on the main conveyor, or with a star wheel that briefly removes the bottle from the line to apply the cap before returning it.

4. Snap Cappers/Lidders:
   Snap cappers and lidders utilize a vacuum collet to pick up lids and press snap-on caps or lids onto bottles or containers as they pass through the machine. This system ensures fast and secure sealing of the caps or lids.

5. Servo Cappers:
   Any type of capping machine can be upgraded with a servo-driven system. Servo motors offer improved flexibility, accuracy, and efficiency. They allow for precise spindle control, accurate torque application, tighter torque tolerances, and real-time feedback. Although not necessary for every application, servo-driven cappers provide significant advantages in scenarios that demand higher precision. (At NPACK, most capping machines are equipped with servo motors, ensuring precise torque control for exceptional accuracy.)

After-Sale Service

1. 1. Installation:
      Our skilled technicians are ready to install your capping machine quickly and efficiently. The service fee covers installation, travel, and meal expenses, ensuring a smooth and hassle-free setup process.

   2. Training:
      To guarantee the best performance of your bottle capping machine, we offer on-site or factory-based training for dealers, operators, engineers, and technicians, covering both operation and maintenance procedures.

   3. Guarantee:
      We provide a one-year quality warranty on the automatic capping machine along with fast and reliable repair services. Our support includes spare parts supply and efficient troubleshooting to minimize any operational downtime.

   4. Consulting Service:
      Take advantage of our complimentary consultation service. Our expert sales team will assist you in choosing the most suitable solution and provide customized CAD designs for your auto capper machine.

   5. Technical Support:
      Enjoy 24/7 technical support. Whether by email or phone, we are committed to providing prompt and reliable assistance to resolve any issues or answer any queries you may have.

   6. Spare Parts:
      We include a set of vulnerable spare parts for your capping machine at no additional cost during transportation. You can also order a wide range of high-quality spare parts anytime to ensure your machine continues to perform at its best.