Specifications
Brand Name :
CMT
Model Number :
Customization
Certification :
CE, ISO
Place of Origin :
China
MOQ :
Negotiable
Price :
Negotiable
Payment Terms :
T/T, L/C
Supply Ability :
50sets per year
Delivery Time :
3months
Packaging Details :
Standard Export Package
Warranty :
1 Year
Material :
Collagen
Type :
Food additive
Description
Gelatin production line


CMT adopt modern biotechnology which improve the traditional gelatin production technology. We can provide the whole production line according to your requirements.

1.Brief introduction
Gelatin is a protein extracted from animal bones and skins after a long process of degradation. Gelatin is widely used in food, medicine, chemical industry and other industries. It is an important industrial raw material and additive.
Gelatin industry has a history of more than 100 years. It has been using the traditional production process, that is, acid leaching aggregate to generate bone element, then lime soaking bone element, after about 100 days, and then hot water extraction to obtain gelatin. The greatest advantages of the traditional process for preparing gelatin are: simple operation, separate product quality grades, the best photographic adhesive can be obtained, and a certain proportion of industrial adhesive can also be produced.

2.Process flow of this project

Bone grain---screening and removing impurity---smash---demineralization---clean---enzymolysis---clean---hot water extraction---diatomite filtration---concentrate---freeze molding---fourdrinier drying---crush---packing

3.Description of technical flow:
After removing impurities from defatted bone grains, crushing and sieving into particles less than 40 meshes, calcium carbonate and calcium phosphate are removed by acid leaching method, and bone element is obtained. Calcium hydrogen phosphate is obtained by neutralizing waste acid water with lime. It is feed additive and industrial raw material. After cleaning, bone element is hydrolyzed by enzymes, and the hydrolysis process is controlled for about 12 to 16 hours. After hydrolysis, it is cleaned again. Clean, hot water can extract gelatin, gelatin at low temperature extruded into strips, drying in a long net dryer, can obtain high quality gelatin.
The gelatin can be decolorized and filtered to remove impurities and obtain higher quality gelatin.

4.Main material consumption

Name of raw material Toner consumption t/t Remarks
Bone grain 7-7.5
Muriatic acid 1 30%
Enzyme 12kg/t bone grain Compound enzyme for gelatin (about 10 kilograms per ton)


5.Main equipment of this project

Name of equipment Specification Qty Material
Crusher t/h 8 A3
Screening machine 4t/h 2 Stainless steel
Demineralization kettle 25 m3 10 Anticorrosion of carbon steel
Acid and alkali storage tank 20 m3 4 FRP
Enzyme reactor 15 m3 5 Stainless steel
Cleaning screen 1.2×4 m 3 Plastic
Rubber extracting pot 20 m3 4 Stainless steel
Storage tank 20 m3 4 Stainless steel
Clean drum screen D 0.6m*2m 3 Stainless steel
Pressure filter D 0.4m 6 Cast aluminum
Membrane filter unit 8 inch 2 304 Stainless steel
Falling film instantaneous extinction unit 1 Stainless steel
Fourdrinier drying unit 1 Stainless steel
Ion exchanger D 1.6m 6 Carbon steel lining
Water purification equipment 3t/h 1 set Stainless steel
Total building area 3000 m2
Boiler 4 tons


For more information,please contact us at any time.

Industrial Food Engineering Projects Gelatin Glue Making Machine Line

Industrial Food Engineering Projects Gelatin Glue Making Machine Line

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Industrial Food Engineering Projects Gelatin Glue Making Machine Line

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Brand Name :
CMT
Model Number :
Customization
Certification :
CE, ISO
Place of Origin :
China
MOQ :
Negotiable
Price :
Negotiable
Contact Supplier
Industrial Food Engineering Projects Gelatin Glue Making Machine Line
Industrial Food Engineering Projects Gelatin Glue Making Machine Line

SUZHOU CMT ENGINEERING CO., LTD.

Verified Supplier
7 Years
jiangsu
Since 2000
Business Type :
Manufacturer, Trading Company
Total Annual :
10000000-50000000
Employee Number :
500~1000
Certification Level :
Verified Supplier
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