Parameters

Oxygen purity: 90% - 95%
End pressure: 150 – 200 bar
Oxygen dew point: -60°C
Operating conditions: 5°C - 45°C

The process of oxygen generation plant
Oxygen Generator consist of two columns filled with molecular sieve(CarboTech AC Gmbh). Pre-treated compressed air enters the active column and follows up through the CarboTech. Nitrogen and the other gases are being adsorbed while the oxygen passes through. The active column is pressurized. When pressure is released, column becomes inactive and completely regenerate. In order to secure steady flow two columns are used, one is active while the other is inactive. At the end of cycle they switch roles.

Oxygen from oxygen generator enters oxygen buffer. From there regulated oxygen is fed into the high pressure oxygen compressor where the oxygen is boosted and fed the filling ramp where oxygen cylinders are filled.

Our comapct plant is built on the skid or frame with one central electric socket enabling quick start up. All components are already connected in the factory, so no extensive installation is required.

Application scope

1. Medical.The generator can be set up to fill the hospital pipeline directly and use the filling ramp as a backup system. Oxygen cylinders can be filled simultaneously or during hours with low consumption.

2. Metallurgy: For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.
3. Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical, urethane elastic fiber, rubber, plastic, tyre, polyurethane, biological technology, intermediate, etc.
4. Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc.

Oxygen Generator Applications

1). Medical.The generator can be set up to fill the hospital pipeline directly and use the filling ramp as a backup system. Oxygen cylinders can be filled simultaneously or during hours with low consumption.

2). Metallurgy: For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.
3). Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical, urethane elastic fiber, rubber, plastic, tyre, polyurethane, biological technology, intermediate, etc.
4). Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc.

Technical Features

1). Full Automation

All systems are designed for un-attended operation and automatic oxygen demand adjustment.

2). Lower Space Requirement

The design and Instrument makes the plant size very compact,assembly on skids,prefabricated from factory.

3). Fast Start-up

Start-up time is only 5 minutes to get desired oxygen purity.So these units can be switched ON&OFF as per Nitrogen demand changes.

4). High Reliabiity

Very reliable for continuous and steady operation with constant oxygen purity.Plant availability time is better than 99% always.

5). Molecular Sieves life

Expected Molecular sieves life is around 15-years i.e. whole life time of oxygen plant.So no replacement costs.

6). Adjustable

By altering flow,you can deliver oxygen with precisely the right purity.