Efficient Order Processing Narrow Belt Sorter Support For Multiple Recognition Technologies
The Narrow Belt Sorter is an advanced solution designed for the efficient sorting of various items, including parcels and cartons, especially in low-impact scenarios like fresh produce handling. This sorter stands out for its unique benefits that streamline logistics operations.
Core Components
The narrow belt sorter is comprised of several essential elements:
Narrow Belt Carts: These are connected in a sequence to create an extensive sorting line.
Drive Systems: Ensure smooth and reliable operation.
Machine Frames: Provide structural support and stability.
Recognition Systems: Enhance sorting accuracy and efficiency.
Communication Systems: Facilitate seamless interaction among components.
The system boasts a mainline conveying speed of up to 2.5 meters per second and can achieve sorting efficiencies of up to 8000 items per hour. It is widely applicable in various sectors, including postal services, e-commerce logistics, and supermarket distribution.
Technical Parameters
Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible packages, etc. |
Weight Range | 0.3kg≤M≤60kg |
Sorting Capacity | 8000p/h |
Parcel Size Range | MAX:1200*1000*1000mm |
MIN:150*150*15mm | |
Effective Equipment Width | 1000mm |
Sorting Success Rate | 99.99% |
Cart Pitch | 203mm |
Feeding Method | Automatic loading at the head end |
Conveying Speed | 1.5-2.5m/s |
Minimum Height of Sorter | 850mm |
Operating Noise | ≤78dB(A) |
Product Features
Strong Applicability
The narrow belt sorter features a compact linear layout, occupying minimal space while maintaining strong applicability. With narrow belt conveyors that are only 174mm wide and small gaps of less than 30mm, it can sort nearly all common parcel sizes simultaneously, excelling in handling oversized or fragile items, including foam boxes.
Efficient Sorting
The sorting process does not require manual spacing between items, allowing for compact arrangements. The sorter automatically adjusts the movements of one or more narrow belt carts based on item sizes, facilitating simultaneous sorting of various dimensions, thereby maximizing efficiency.
Cutting-Edge Technology
The system is powered by linear motors for the mainline and electric drum motors for the carts. Power is supplied through sliding contacts, while communication is managed via infrared wireless technology. This advanced setup enables precise sorting actions based on real-time instructions.
Customized Solutions
Realkey offers tailored solutions to meet specific user needs. The modular design allows for easy modifications to existing equipment, such as adding guides and carts to expand sorting capabilities, as well as options for automatic or manual feeding.
Durability and Low Maintenance
The narrow belt sorters feature independently designed electric drum units, facilitating modular assembly. This design simplifies maintenance and repair processes, significantly reducing long-term maintenance costs for users.
Application
Postal and Express Delivery
The sorter efficiently manages the diverse range of parcels in postal and express delivery sectors, ensuring accurate sorting and timely distribution to their destinations.
E-commerce Picking
In the fast-paced e-commerce sector, the sorter enhances logistics efficiency, allowing businesses to quickly and accurately pick items, which leads to reduced delivery times and lower labor costs.
Fresh Produce Handling
Operating at a height of only 850mm, the sorter ensures gentle handling, making it ideal for sorting fresh produce, fruits, and vegetables, which require low-impact logistics.
Specialized Manufacturing
In manufacturing sectors such as automotive parts production, the sorter can automatically classify components based on size and shape, significantly improving production efficiency.
Advantages
Innovative Design
RKSORT's narrow belt sorter replaces traditional chain-driven systems with a modern linear motor design. This innovation minimizes mechanical failures and eliminates issues related to oil contamination.
Precision Engineering
Components are crafted through CNC precision machining, ensuring high quality, durability, and low maintenance needs while minimizing operational noise.
Safety and Reliability
The sorter is designed for robustness and reliability, adhering to high industry standards. Comprehensive safety measures are implemented to protect operators during operation.
Established Expertise
With 17 years of experience in logistics and automatic sorting, Realkey provides dependable solutions known for their durability and effectiveness across a wide range of applications.