Fast Order Processing Capabilities Narrow Belt Sorter Simplifies Operational Complexity

The Narrow Belt Sorter (RKSORT-NBC) presents a highly effective and dependable option for sorting a variety of items, including parcels and cartons. It is particularly suited for packages with lower impact tolerances, such as fresh produce. This sorter boasts distinct benefits that enhance its operational capabilities.

This sorting system is primarily comprised of narrow belt carts, drive mechanisms, structural frames, recognition systems, and communication interfaces. A series of narrow belt carts are linked together to create an extended sorting line. The mainline conveyor speed can reach 2.5 meters per second, achieving a sorting capacity of up to 8000 items per hour. Narrow belt sorters are commonly utilized in diverse settings, such as postal services, e-commerce logistics, and supermarket distribution centers.

For further insights into the narrow belt sorter, please see the detailed product description below or contact realkey customer service representatives.

Technical Parameters

Product Features

Strong Applicability

The narrow belt sorter features a linear arrangement that minimizes spatial requirements while demonstrating significant versatility. With a conveyor medium consisting of narrow belt conveyors (measuring only 174mm in width) and minimal spacing between adjacent belts (under 30mm), it effectively sorts nearly all standard parcel sizes. It excels particularly in handling foam boxes, delicate items, and larger parcels (up to 2 meters in length). Few devices can rival its effectiveness in sorting oversized or heavy items.

Efficient Sorting

Items sorted through this system do not require manual spacing, allowing for a streamlined arrangement. The narrow belt sorter automatically adjusts the movements of one or more narrow belt carts according to the dimensions of the items, enabling simultaneous sorting of variously sized products. With minimal inter-item spacing, sorting efficiency can reach up to 8000 items per hour.

Advanced Technology

Powered by linear motors, the mainline of the narrow belt sorter drives carts equipped with electric drum motors, with power delivered through sliding contacts and communication via infrared wireless technology. Sorting commands are transmitted from the infrared transceiver controller at the chute to the electric drum motor driver on the cart, which then actuates the cart belt for sorting.

Customized Solutions

Realkey narrow belt sorters offer tailored solutions for users. With a modular design, adjustments can easily be made to existing equipment to meet evolving user needs, such as adding guides and carts to expand sorting capabilities. Depending on specific requirements, both automatic and manual feeding options are available, along with single-sided or multi-sided scanning. This high level of customization aligns closely with users' operational demands, alleviating concerns during usage.

Durable and Easy to Maintain

Realkey's linear narrow belt sorters feature independently designed electric drum units that allow for modular assembly, enabling separate disassembly and repair of each unit. This design simplifies operations and maintenance, significantly reducing long-term maintenance costs for users.

Application

Postal and Express Delivery

The postal and express delivery sectors handle a wide array of parcel types, sizes, and shapes, which can be quite complex. Narrow belt sorters are adept at accurately recognizing these variations and sorting express parcels efficiently to their respective destinations.

E-commerce Picking

As global e-commerce continues to expand, logistics efficiency has become crucial for businesses. With varying packaging and size specifications, narrow belt sorters enable quick and precise item picking, enhancing logistics performance, reducing delivery times, and lowering labor expenses.

Fresh Produce Delivery

Narrow belt sorters can be installed at a height of just 850mm from the ground, utilizing gentle sorting actions. With rollers and sliding groove modules, they are well-suited for handling logistics parcels for fresh produce, fruits, vegetables, and beverages that require minimal impact.

Specific Manufacturing Industries

In certain sectors, such as automotive parts production, narrow belt sorters combined with visual recognition technology can automatically sort components to their designated processing areas based on size, shape, and other features, greatly improving production efficiency.

Advantages

Advanced Design

Realkey's narrow belt sorter replaces traditional chain-driven systems with an advanced linear motor drive and articulated bearing connections. This innovation results in a more compact design, significantly reducing the likelihood of equipment failures due to chain elongation and deformation, while eliminating oil contamination issues from chain lubrication.

Precision Manufacturing

Components are produced using CNC precision machining, ensuring meticulous assembly and calibration. The combination of exceptional craftsmanship and rigorous quality control results in high precision, longevity, low noise, and reduced maintenance costs for the equipment.

Safety and Stability

Realkey's narrow belt sorter is built to be robust and dependable, achieving high reliability and stability in line with advanced domestic standards. Comprehensive protective measures are incorporated across all operational components, and thoughtful safety designs minimize operator concerns.

Reliability

With 17 years of experience in logistics handling and automated sorting, Realkey possesses a unique advantage in offering sorting solutions. Our products are renowned for their durability, establishing Realkey as a trusted partner for your sorting needs.