High Efficiency Sorting Cross Belt Sorter Strong Reliability Flexible Layout

The Cross Belt Sorter (RKSORT-CBS) is a state-of-the-art solution designed for the efficient sorting of parcels and cartons of various sizes. The system comprises essential components such as tracks, carts, cart belts, recognition systems, and communication networks. The carts are arranged in a continuous line on the track, moving parallel to create the mainline, which intersects with the belts on the carts, leading to its designation as the "Cross Belt Sorter." Items can be loaded onto the cart belts either manually or through automated systems. At designated sorting points, the control system activates the belts to sort and dispatch items.

Cross belt sorters are categorized into two primary configurations: circular and linear. Circular cross belt sorters utilize a flat circular design, achieving a mainline speed of up to 2 meters per second and capable of sorting up to 22,000 items per hour. Conversely, linear cross belt sorters employ a straight configuration, operating at speeds of up to 1.5 meters per second and sorting up to 8,000 items per hour. These sorters are extensively used in industries that require high efficiency, multi-directional sorting, and optimized layout, including express delivery, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.

For more information regarding cross belt sorters, please consult the product description below or contact Realkey customer service for assistance.

Technical Parameters

Product Features

Reliable Performance

The cross belt sorting system excels in sorting small to medium-sized parcels, accommodating the specifications for most express and e-commerce package types. It offers multiple sorting chutes and demonstrates significant flexibility. The system's performance is stable and well-regarded in logistics sorting operations, supported by established technical solutions.

Wide Application Range

This cross belt sorting system is robust and offers high processing capacity for various items. It can effectively sort cartons, envelopes, parcels, clothing, and products packaged in plastic film. Equipment specifications can be customized to meet specific site needs, with sorting chutes available in various lengths and widths (e.g., 600mm, 700mm, 750mm, 1000mm). The modular design allows for flexible adaptation to different site dimensions and specifications.

Streamlined Loading Process

Depending on user requirements and workflows, the cross belt sorting system can be loaded manually or equipped with an automatic feeding platform for scanning, weighing, and loading. Workers can quickly start operations with minimal training and clear instructions.

Modular Construction

The cross belt sorting system benefits from standardized components and a lightweight design, ensuring efficiency throughout production, transport, assembly, and commissioning. This modular approach allows for rapid responses to customer demands and enhances the efficiency of equipment maintenance.

Cost-Effective Solutions

With its high sorting efficiency, the cross belt sorter significantly alleviates the workload for operators, optimizing human resource allocation, and lowering labor and management costs for businesses.

Application

Postal and Express Delivery

Cross belt sorting machines are widely utilized in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery companies. These facilities often face high sorting demands and require automated solutions for efficiently processing large volumes. With increasing sorting demands in smaller branches and rising labor costs, cross belt sorting machines, especially linear models with compact designs, have gained popularity.

E-Commerce and Cross-Border Trade

The rapid growth of e-commerce has resulted in significant increases in parcel volumes during peak shopping periods. Cross belt sorting machines provide efficient sorting solutions to meet the diverse demands of various industries, including sectors such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Vision Inspection Technology

Realkey cross belt sorting machines can be equipped with intelligent vision inspection capabilities tailored to user needs. This feature allows for real-time tracking and fault detection for all operational carts. Carts that encounter issues will be isolated to halt parcel circulation, with notifications sent to users to prevent conflicts and downstream process failures (this feature requires the configuration of automatic feeding stations).

Dual-Cart Linkage Technology

Realkey’s advanced recognition technology allows for simultaneous transport and sorting of small parcels by one cart and larger parcels by two carts into sorting chutes. This functionality enables handling of parcels up to 1.2 meters in length without sacrificing efficiency or incurring additional costs.

Automatic Fault Management

When maintenance is necessary for a cart, users can issue commands via the operating interface, prompting the cart to automatically navigate to a designated maintenance station. This feature enhances maintenance efficiency by eliminating the need for manual retrieval.

Proven Reliability

With 17 years of experience in logistics conveyance and automatic sorting, Realkey provides unique advantages in formulating tailored sorting solutions for clients. Our products are recognized for their robustness, establishing RKSORT as a reliable partner in the industry.