High Processing Capacity Cross Belt Sorter Dual-Cart Linkage Efficient Logistics

The Cross Belt Sorter (RKSORT-CBS) is a highly efficient solution designed specifically for sorting parcels and cartons of various dimensions. The system consists of critical components, including tracks, carts, cart belts, recognition systems, and communication networks. The carts are aligned in a continuous line on the track, moving in parallel to create the mainline, which intersects with the belts on the carts, leading to its designation as the "Cross Belt Sorter." Items can be placed on the cart belts either manually or through automated systems. At designated sorting points, the control system activates the belts to sort and dispatch the items.

Cross belt sorters are available in two main configurations: circular and linear. Circular cross belt sorters feature a flat circular design, achieving a mainline speed of up to 2 meters per second and sorting capabilities of up to 22,000 items per hour. In contrast, linear cross belt sorters utilize a straight layout, operating at speeds up to 1.5 meters per second and capable of sorting 8,000 items per hour. These sorters are utilized across industries requiring high efficiency, multi-directional sorting, and optimal space utilization, including express delivery, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.

For in-depth information about cross belt sorters, please refer to the product description below or contact Realkey customer service for assistance.

Technical Parameters

Product Features

Proven and Reliable

The cross belt sorting system is particularly effective for sorting small to medium-sized parcels, accommodating the specifications of most express and e-commerce package types. It provides multiple sorting chutes and exhibits high flexibility. The system's performance is stable and widely recognized in logistics sorting operations, supported by established technical solutions.

Versatile Applications

The cross belt sorting system is robust and offers a high capacity for processing various items. It can effectively sort cartons, envelopes, parcels, clothing, and products packaged in plastic film. Equipment specifications can be customized to meet specific site requirements, with sorting chutes available in various lengths and widths (e.g., 600mm/700mm/750mm/1000mm). The modular design of the cart track allows for flexible adaptation to site dimensions and specifications.

Simplified Loading Operations

Depending on user workflows and requirements, the cross belt sorting system can be loaded manually or equipped with an automatic feeding platform for scanning, weighing, and loading. Workers can quickly initiate operations with minimal training and straightforward instructions.

Modular Design

The cross belt sorting system benefits from standardized components and a lightweight design, ensuring efficiency throughout production, transport, assembly, and commissioning. This modular approach allows for rapid responses to customer needs and enhances equipment maintenance efficiency.

Cost-Effective Operations

With high sorting efficiency, the cross belt sorter significantly reduces operator workloads, optimizing human resource allocation and lowering labor and management costs for businesses.

Application

Postal and Express Delivery

Cross belt sorting machines are widely utilized in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery companies. These facilities often face high sorting demands that require automated solutions to efficiently process large volumes. As sorting demands in smaller branches grow and labor costs rise, cross belt sorting machines have become increasingly popular, particularly linear models with compact designs.

E-Commerce and Cross-Border Shipping

The rapid growth of e-commerce has resulted in significant increases in parcel volumes during peak shopping seasons. Cross belt sorting machines provide efficient sorting solutions to meet the diverse demands of various industries, including sectors such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Vision Inspection Technology

Realkey cross belt sorting machines can be equipped with intelligent vision inspection capabilities tailored to specific user needs. This feature enables real-time tracking and fault detection for all operational carts. Carts that encounter issues will be isolated to halt parcel circulation, with notifications sent to users to prevent conflicts and downstream process failures (this feature requires the configuration of automatic feeding stations).

Dual-Cart Linkage Technology

Realkey’s advanced recognition technology and programming allow for the simultaneous transport and sorting of small parcels by one cart and larger parcels by two carts into sorting chutes. This functionality enables the handling of parcels up to 1.2 meters in length without sacrificing efficiency or incurring additional costs.

Automatic Fault Management

When maintenance is required for a cart, users can initiate commands through the interface, prompting the cart to automatically navigate to a designated maintenance station. This feature enhances maintenance efficiency by eliminating manual retrieval.

Reliability

With 17 years of experience in logistics conveyance and automatic sorting, Realkey has distinct advantages in formulating sorting solutions for clients. Our products are recognized for their durability, positioning RKSORT as a dependable partner in the industry.