Suitable For Express Industry Cross Belt Sorter Multi-Directional Sorting Reduce Labor Costs

The Cross Belt Sorter (RKSORT-CBS) is a sophisticated solution engineered for the effective sorting of parcels and cartons of various dimensions. This system is composed of key components, including tracks, carts, cart belts, recognition systems, and communication networks. The carts are arranged in a continuous line on the track, moving in parallel to create the mainline, which intersects with the belts on the carts, hence the designation "Cross Belt Sorter." During operation, items can be loaded onto the cart belts either manually or via automated systems. Upon reaching their assigned sorting points, the control system activates the belts to sort and dispatch the items.

Cross belt sorters are typically categorized into two configurations: circular and linear. Circular cross belt sorters utilize a flat circular design, achieving a mainline speed of up to 2 meters per second and capable of sorting up to 22,000 items per hour. In contrast, linear cross belt sorters employ a straight layout, operating at speeds of up to 1.5 meters per second and sorting up to 8,000 items per hour. These sorters are extensively utilized across industries that demand high efficiency, multi-directional sorting capabilities, and optimized space utilization, including express delivery, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.

For further information regarding cross belt sorters, please consult the product description below or reach out to Realkey customer service for assistance.

Technical Parameters

Product Features

Mature and Reliable

The cross belt sorting system is particularly adept at handling small to medium-sized parcels, catering to the specifications of most express and e-commerce package types. It features multiple sorting chutes and demonstrates high flexibility. The system is recognized for its stable performance in logistics sorting operations, both domestically and internationally, backed by established technical solutions.

High Applicability

Designed for robustness, the cross belt sorting system offers a significant capacity for processing various items. It is capable of effectively sorting cartons, envelopes, parcels, clothing, and products packaged in plastic film among others. Equipment specifications can be customized to meet specific site requirements, with sorting chutes available in multiple lengths and widths (e.g., 600mm, 700mm, 750mm, 1000mm). The modular design of the cart track allows for flexible adaptation to different site dimensions and specifications, with customizable chute assembly options to meet individual user needs.

Streamlined Loading Operations

Depending on user needs and workflows, the cross belt sorting system can be loaded manually or equipped with an automatic feeding platform that facilitates scanning, weighing, and loading. Operators can quickly initiate operations with minimal training and straightforward instructions.

Modular Solutions

The cross belt sorting system benefits from standardized components and a lightweight design, ensuring high efficiency throughout production, transport, assembly, and commissioning. This modular approach allows for rapid responses to customer demands and enhances the efficiency of equipment maintenance and support.

Cost-Effective Operations

With high sorting efficiency, the cross belt sorter significantly alleviates operators' workloads, optimizing human resource allocation, reducing labor and management costs, and facilitating rapid growth.

Advantages

Vision Inspection Technology

Realkey cross belt sorting machines can be equipped with intelligent vision inspection capabilities tailored to user requirements. This feature allows for real-time tracking and fault detection of all operational carts. Carts that encounter issues will be isolated to halt parcel circulation, with notifications sent to users to prevent conflicts and downstream process failures (this feature requires the configuration of automatic feeding stations).

Dual-Cart Linkage Technology

Realkey’s sophisticated recognition technology and programming enable simultaneous transport and sorting of small parcels by one cart and larger parcels by two carts into sorting chutes. This functionality allows the handling of parcels up to 1.2 meters in length without compromising efficiency or incurring additional costs, thus broadening the range of applications.

Automatic Routing of Faulty Carts to Maintenance Stations

When maintenance is necessary for a cart, users can issue commands via the operating interface, prompting the cart to automatically navigate to a designated maintenance station. This feature eliminates the need for manual retrieval, thereby improving maintenance efficiency.

Reliability

With 17 years of experience in logistics conveyance and automatic sorting, Realkey possesses unique advantages in developing tailored sorting solutions for clients. Our products are recognized for their robust durability, positioning RKSORT as a trusted partner in the industry.