Logistics Solutions Cross Belt Sorter Adapt To Various Goods Flexible Adjustment

The Cross Belt Sorter (RKSORT-CBS) is a cutting-edge solution engineered for efficiently sorting items such as parcels and cartons of various sizes. This system consists of essential components, including tracks, carts, cart belts, recognition systems, and communication networks. The carts are aligned in a continuous line on the track, moving in parallel to create the mainline, which intersects with the belts on the carts, leading to its name, "Cross Belt Sorter." During operation, items can be placed on the cart belts either manually or through automated systems. When the carts arrive at their designated sorting points, the control system activates the belts to sort and dispatch the items.

Cross belt sorters are categorized into two primary layouts: circular and linear. Circular cross belt sorters feature a flat circular design, achieving a mainline speed of up to 2 meters per second and capable of sorting up to 22,000 items per hour. On the other hand, linear cross belt sorters utilize a straight configuration, operating at speeds of up to 1.5 meters per second and sorting up to 8,000 items per hour. These sorters are widely employed in various industries that require high efficiency, multi-directional sorting capabilities, and optimized space usage, including express delivery, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.

For more details regarding cross belt sorters, please refer to the product description below or contact Realkey customer service for assistance.

Technical Parameters

Product Features

Mature and Reliable

The cross belt sorting system is especially effective for sorting small to medium-sized parcels, meeting the specifications for most express and e-commerce packages. It provides multiple sorting chutes and demonstrates exceptional flexibility. The system’s performance is stable and well-regarded in logistics sorting operations, both domestically and globally, supported by established technical solutions.

High Applicability

The cross belt sorting system is designed for robustness and offers a high capacity for processing a variety of items. It can effectively sort cartons, envelopes, parcels, clothing, and products packaged in plastic film, among others. Equipment specifications can be customized to meet specific site needs, with sorting chutes available in various lengths and widths (e.g., 600mm, 700mm, 750mm, 1000mm). The modular design of the cart track enables flexible adaptation to different site dimensions and specifications, as well as customizable assembly options for chutes.

Efficient Loading Operations

Depending on user requirements and workflows, the cross belt sorting system can be loaded manually or integrated with an automatic feeding platform for scanning, weighing, and loading. Operators can quickly get started with minimal training and straightforward instructions.

Modular Design

The cross belt sorting system is constructed from standardized components and features a lightweight design, ensuring high efficiency throughout production, transport, assembly, and commissioning processes. This modular approach allows for rapid responses to customer needs and enhances the efficiency of equipment maintenance.

Cost-Effective Operations

With its high sorting efficiency, the cross belt sorter significantly reduces the workload on operators, optimizing human resource allocation, lowering labor and management costs, and facilitating rapid growth.

Application

Postal and Express Delivery Industry

Cross belt sorting machines are extensively utilized in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery companies. These facilities often face high sorting demands and require automated solutions to efficiently handle large volumes. As sorting demands in smaller branches rise and labor costs increase, cross belt sorting machines have become increasingly popular, particularly linear models that offer compact designs and flexible layouts.

E-Commerce and Cross-Border Trade

The rapid growth of e-commerce has led to significant increases in parcel volumes during peak shopping periods. Cross belt sorting machines provide efficient sorting solutions to meet the diverse demands of various markets and industries, including sectors such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Vision Inspection Technology

Realkey cross belt sorting machines can be equipped with advanced vision inspection capabilities tailored to specific user requirements. This feature allows for real-time tracking and fault detection for all operational carts. Carts that encounter issues will be isolated to halt parcel circulation, with notifications sent to users to prevent conflicts and downstream process failures (this feature requires the configuration of automatic feeding stations).

Dual-Cart Linkage Technology

Realkey’s sophisticated recognition technology and programming allow for the simultaneous transport and sorting of small parcels by one cart and larger parcels by two carts into sorting chutes. This functionality enables the handling of parcels up to 1.2 meters in length without sacrificing efficiency or incurring additional costs, thus expanding the range of applications.

Automatic Fault Routing

When maintenance is needed for a cart, users can initiate commands through the operating interface, causing the cart to navigate automatically to a designated maintenance station. This feature eliminates the need for manual retrieval, enhancing maintenance efficiency.

Proven Reliability

With 17 years of experience in logistics conveyance and automatic sorting, Realkey has unique advantages in developing tailored sorting solutions for clients. Our products are recognized for their robust durability, establishing RKSORT as a trusted partner in the industry.