Supermarket Cross Belt Sorter Rapid Order Processing Efficient Sorting

The Realkey Cross Belt Sorter is a cutting-edge sorting solution designed for the efficient handling of a variety of items, including parcels and cartons. This advanced system integrates key components such as tracks, carts, cart belts, recognition technologies, and communication systems. The carts are organized in a continuous chain along the track, moving parallel to form a mainline that intersects with the cart belts, which is how the system gets its name, "Cross Belt Sorter." Items can be loaded onto the cart belts either manually or automatically, and as the carts approach designated sorting stations, the control system activates the belts for precise sorting.

Offered in two configurations—circular and linear—cross belt sorters are engineered for high performance. Circular models can achieve sorting speeds of up to 2 meters per second, capable of handling as many as 22,000 items per hour. Linear models, operating in a straight line, can reach speeds of up to 1.5 meters per second and process up to 8,000 items per hour. These systems are widely utilized in industries requiring high throughput and multiple sorting directions, including express delivery, e-commerce, apparel, food services, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Application

Postal and Express Delivery

Cross belt sorting machines are frequently deployed in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery companies. These facilities experience high sorting volumes and require automated solutions for efficient operations. With increasing sorting demands and rising labor costs, cross belt sorters—especially linear models—have gained traction due to their compact and flexible designs.

E-Commerce and Global Trade

The rapid growth of e-commerce has led to a significant increase in parcel volumes, particularly during peak shopping seasons. Cross belt sorting machines provide effective sorting solutions that cater to the diverse needs of various markets during critical times. They find applications across industries such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Intelligent Vision Systems
REALKEY cross belt sorting machines can be outfitted with advanced vision inspection technology tailored to specific user requirements. This capability enables real-time monitoring and fault detection for each operational cart. Carts that encounter issues are isolated to prevent further parcel circulation, and timely alerts are sent to users, minimizing operational disruptions (requires automatic feeding stations).

Enhanced Cart Linkage Technology
Using REALKEY's advanced recognition systems and programming algorithms, the sorter allows for the simultaneous transport of smaller parcels with a single cart, while larger parcels are sorted using two carts. This feature supports handling items up to 1.2 meters long without compromising efficiency or incurring additional costs, significantly broadening the application range of the equipment.

Automated Maintenance Management
Users can issue maintenance commands for specific carts via the operating interface, allowing those carts to autonomously navigate to designated maintenance stations. This automation reduces the need for manual oversight and enhances maintenance efficiency.

Proven Durability
With 17 years of experience in the logistics and automated sorting industry, REALKEY provides unmatched expertise in developing tailored sorting solutions. Our products are known for their durability and reliability, establishing us as a trusted partner for all sorting needs.