Apparel Industry Cross Belt Sorter Sorting Accuracy Up To 99.99%

The Cross Belt Sorter (RKSORT-CBS) is an advanced solution designed for the efficient sorting of items such as parcels and cartons of varying sizes. This system comprises essential components, including tracks, carts, cart belts, recognition systems, and communication networks. The carts are arranged in a continuous line on the track, moving parallel to form the mainline, which intersects with the belts on the carts, leading to its name, "Cross Belt Sorter." During operation, items can be placed on the cart belts either manually or through automated systems. When the carts arrive at their designated sorting points, the control system activates the belts to sort and dispatch the items.

Cross belt sorters are typically categorized into two layouts: circular and linear. Circular cross belt sorters feature a flat circular setup, achieving a mainline speed of up to 2 meters per second and sorting up to 22,000 items per hour. Conversely, linear cross belt sorters utilize a straight configuration, with a speed of up to 1.5 meters per second and a sorting capacity of 8,000 items per hour. These sorters are extensively utilized in various industries that require high efficiency, multiple sorting directions, and constrained space, including express delivery, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.

For more in-depth information regarding cross belt sorters, please refer to the product description below or contact Realkey customer service for assistance.

Technical Parameters

Product Features

Mature and Reliable

The cross belt sorting system is particularly effective for sorting small to medium-sized parcels, accommodating the specifications for most express and e-commerce package types. It offers multiple sorting chutes and exhibits high flexibility. The system's performance is stable, widely recognized in logistics sorting operations both domestically and internationally, supported by established technical solutions.

High Applicability

The cross belt sorting system is robust and offers a high capacity for processing items, making it suitable for a variety of practical applications. It can effectively sort cartons, envelopes, parcels, clothing, and products packaged in plastic film, among other types. Equipment specifications can be tailored to meet specific site requirements, with sorting chutes available in various lengths and widths (for example, 600mm/700mm/750mm/1000mm). The modular design of the cart track allows for flexible adaptation to different site dimensions and specifications, as well as customizable assembly options for chutes to meet individual user needs.

Simple Loading Operations

Depending on user requirements and workflows, the cross belt sorting system can be loaded manually or equipped with an automatic feeding platform that facilitates automatic scanning, weighing, and loading. Workers can quickly start operations with minimal training and simple instructions.

Modular Solutions

The cross belt sorting system benefits from standardized components and a lightweight design, ensuring high efficiency throughout production, transport, assembly, and commissioning processes. This modular approach enables rapid responses to customer needs and enhances the efficiency of equipment maintenance and support.

Cost-Efficient Operations

With its high sorting efficiency, the cross belt sorter significantly reduces the workload on operators, optimizing the allocation of human resources, lowering labor and management costs for businesses, and facilitating swift growth.

Application

Postal and Express Delivery Industry

Cross belt sorting machines are widely utilized in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery companies. These facilities often face high sorting demands and require automated solutions to efficiently process large volumes. In light of rising sorting demands in smaller branches and increasing labor costs, cross belt sorting machines have gained traction, particularly linear models, which offer compact designs and flexible layouts.

Cross-Border E-Commerce/E-Commerce Industry

The rapid growth of e-commerce has resulted in a significant increase in parcel volumes during peak shopping periods. Cross belt sorting machines provide efficient sorting solutions to meet the demands of various markets and industries. Applications span sectors such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Vision Inspection Technology

Realkey cross belt sorting machines can be equipped with intelligent vision inspection capabilities tailored to specific user needs. This feature enables real-time tracking and fault detection for all operational carts. Carts that encounter problems will be isolated to halt parcel circulation, with notifications sent to users to prevent conflicts and downstream process failures (this feature requires the configuration of automatic feeding stations).

Dual-Cart Linkage Technology

Realkey’s advanced recognition technology and programming allow for the simultaneous transport and sorting of small parcels by one cart and larger parcels by two carts into sorting chutes. This functionality enables the handling of parcels up to 1.2 meters in length without sacrificing efficiency or incurring additional costs, thus broadening the scope of applications.

Automatic Routing of Faulty Carts to Maintenance Stations

When maintenance is required for a cart, users can initiate commands through the operating interface, causing the cart to automatically navigate to a designated maintenance station. This feature eliminates the need for manual retrieval, thereby enhancing maintenance efficiency.

Reliability

With 17 years of experience in logistics conveyance and automatic sorting, Realkey has unique advantages in formulating sorting solutions for clients. Our products are recognized for their robust durability, establishing RKSORT as a dependable partner in the industry.