Variety Of Tray Options Low Failure Rate Split Tray Sorter Effective Space Utilization

The Split Tray Sorter, popularly known as the Bombay Sorter, is a forward-thinking solution from Realkey, crafted to tackle the sorting of small to medium-sized items, with a focus on flat products. Its elliptical, horizontal ring structure comes in single or double-row tray setups. Items ride these trays around a circular path, and at set locations, the trays split open like gates, letting contents fall into chutes or bins to wrap up the sorting.

By loading dual-row trays at once, this system hits speeds of up to 21,600 trays per hour, making it a star for sorting apparel, quick mail, printed items, and non-fragile goods—even those with odd shapes. Curious for more? See the product breakdown below or get in touch with Realkey’s team.

Technical Parameters

Product Features

Strong Applicability
With trays guiding the way, this sorter handles lightweight, floaty, or unconventional items that Cross Belt Sorters can’t manage, sorting boxes, bags, cartons, and soft packs effortlessly.

Low-Speed High-Efficiency Sorting
The double-row “one cart, two trays” innovation doubles the output of rival systems. At a relaxed 1.2m/s, it sorts 17,280 items hourly, with dual-side feeding capable of reaching 34,560 items in theory.

High Sorting Accuracy
Smart cameras catch codes from any direction with 99% success, paired with sensors and PLCs that pinpoint routes fast, ensuring trays deliver items right where they belong.

High Flexibility
Swapping chains for scattered low-power motors, it offers endless layout options and destinations. Its slow pace also works with manual loading—no fancy tiers required.

Small Footprint
Skipping extra feeding levels, it drops items straight into containers, saving room. Its lean design hugs factory pillars, keeping space use tight.

Low Energy Consumption, Simple Structure, Low Maintenance
Low-power motors spread across the system slash energy bills. The mechanical drop-and-reset cuts extra power needs, and its gentle speed keeps wear low for less upkeep.

Modular Design
Made of swappable parts, it’s a breeze to build, tweak, or move, fitting any sorting challenge.

Application

Built for speedy sorting of small to medium goods, it’s a staple in footwear, books, e-commerce, postal hubs, essentials, meds, and jewelry. It’s perfect for consumer-facing centers managing batches or returns, though fragile items need the RKSORT-NBS series instead.

Advantages

V-shaped Tray Design
Its V-shaped trays grip rolling or weirdly shaped items—if it fits, it sorts.

Heavy-duty Tray Option
Tough trays handle 15 kilograms each, ready for postal and courier grind.

Merging Tray Technology
Dual-row trays split duties or team up for big items, adapting on the fly.

Flat Stacking Technology
Flat goods like clothes or books land neatly packed, cutting manual steps.

Safety Design
Tight trays and smooth edges keep it safe and steady at high volume.

Reliability
Realkey’s 17 years in logistics automation back this sorter’s solid track record.