Fast Sorting Tilt Tray Sorter Long Lifespan Design Easy To Upgrade

Realkey's tilt tray sorter, commonly referred to as the flip tray sorter, is a practical and economical sorting solution tailored for efficiently managing small and medium-sized packages. This advanced device is designed to enhance sorting operations across multiple sectors.

The sorter integrates key components such as tray carriers, conveyor systems, tilting mechanisms, identification solutions, control units, and track frames, all functioning through horizontal continuous conveying. Items are loaded onto trays positioned on top of motorized carts, which travel along the designated track. Upon reaching the sorting point, the tilting mechanism is activated, causing the items to slide off the trays.

Thanks to its design, the tilt tray sorter is highly versatile, capable of sorting a diverse array of items from parcels and boxes to envelopes and cylindrical or spherical products that are typically challenging for conventional sorting machines.

Depending on the model, Realkey's tilt tray sorter offers a processing capacity of around 7,200 to 10,800 items per hour, effectively addressing the high-efficiency sorting demands of various industries, including postal services, courier operations, e-commerce, clothing distribution, and fresh produce handling.

Technical Parameters

Application

The tilt tray sorter is extensively utilized in various scenarios that require automated item sorting. Its applications span postal services, express delivery, e-commerce, apparel, books and periodicals, daily essentials, fresh produce, pharmaceuticals, jewelry, and more. This sorter excels at managing very small, lightweight items as well as irregularly shaped products that are challenging for other sorting systems, such as cross belt sorters.

Tilt tray sorters are particularly effective for handling large volumes in consumer-facing distribution centers, facilitating batch selection and sorting of small items for specific orders. This includes e-commerce products, retail clothing, omnichannel logistics, third-party logistics, store restocking, and returns processing. However, they are not ideal for fragile items that may not withstand impact. For such delicate products, the Realkey series sorters are recommended.

Advantages

Heavy-Duty Tray Option
Our heavy-duty trays are meticulously designed for the rigorous demands of postal and courier operations, able to support substantial weights. Each tray can hold up to 15 kilograms.

Personalized Tray Design
Trays can be customized according to the specific characteristics of the items being sorted. For instance, the V-shaped tray design is particularly effective for securing cylindrical items that tend to roll. Whether dealing with lightweight or irregularly shaped items, our tilt tray sorter can accommodate them as long as they fit within the tray.

Safety Design
Prioritizing safety and practicality is essential for all our clients. Our sorting solutions feature tray designs that are free of sharp edges, and we incorporate well-thought-out protective devices to ensure the safety of sorting operators.

Reliability
With 17 years of expertise in logistics conveyance and automated sorting, Realkeyholds a distinct advantage in crafting sorting solutions for clients. Our products are well-known for their durability and dependability, making us a trusted partner in the industry.