Automatic Sorting Tilt Tray Sorter Enhanced Work Efficiency

The Tilt Tray Sorter developed by Realkey is a practical and economical device designed to efficiently handle the sorting of small and medium-sized packages. This advanced sorting solution is tailored to meet the needs of a variety of industries.

The tilt tray sorter includes essential components such as tray carriers, conveying systems, tilting mechanisms, identification systems, control units, and track frames, all functioning together through horizontal continuous conveying. Items are placed on trays that sit atop motorized carts, which navigate along the designated track. When the carts reach the sorting point, the tilting mechanism activates, allowing the items to slide off the trays seamlessly.

This sorter is notable for its versatility, capable of managing a wide range of items, from parcels and boxes to envelopes and even cylindrical or spherical products that are difficult to sort with traditional machines.

Realkey's tilt tray sorter can achieve a processing capacity of about 7,200 to 10,800 items per hour, depending on the model, effectively catering to the high-efficiency sorting requirements of various sectors, including postal services, courier operations, e-commerce, fashion distribution, and fresh produce handling.

Technical Parameters

Application

The tilt tray sorter is widely adopted in various scenarios that require automated sorting of items. Its applications span across postal services, express delivery, e-commerce, apparel, books and periodicals, daily essentials, fresh produce, pharmaceuticals, jewelry, and more. This sorter excels in handling very small, lightweight items as well as irregularly shaped products that are often challenging for other sorting systems, such as cross belt sorters.

Tilt tray sorters are particularly effective in high-volume consumer-facing distribution centers, facilitating the batch selection and sorting of small products for specific orders. This includes e-commerce merchandise, retail apparel, omnichannel logistics, third-party logistics, store replenishment, and returns processing. However, these sorters are not suited for fragile items that cannot endure impacts. For such delicate items, the Realkey series sorters are highly recommended.

Advantages

Heavy-Duty Tray Option
Our heavy-duty trays are specifically engineered for the demanding conditions of postal and courier environments, able to withstand significant weights. Each tray can accommodate loads of up to 15 kilograms.

Personalized Tray Design
Trays can be custom-designed based on the specific characteristics of the items being sorted. For example, the V-shaped tray design is ideal for securing cylindrical items that may roll. Whether dealing with lightweight or irregularly shaped products, our tilt tray sorter can efficiently handle them as long as they fit within the tray.

Safety Design
Prioritizing safety and practicality is crucial for all our customers. Our sorting solutions feature tray designs that eliminate sharp edges and include thoughtfully designed protective devices to ensure the safety of sorting operators.

Reliability
With 17 years of experience in logistics conveyance and automated sorting, Realkey offers a unique capability to assist clients in developing effective sorting solutions. Our products are known for their durability and reliability, establishing us as a trusted partner in the industry.