Efficient Operation Tilt Tray Sorter Suitable For Various Items Space Saving

The Realkey tilt tray sorter, often referred to as the flip tray sorter, is an efficient and cost-effective solution designed for the sorting of small to medium-sized packages. This innovative device is ideal for improving sorting operations across multiple industries.

The tilt tray sorter consists of several crucial components, including tray carriers, conveyor systems, tilting mechanisms, identification technologies, control units, and track frames, all working in tandem through horizontal continuous conveying. Items are placed on trays mounted on motor-driven carts, which move along the track. When the carts reach their designated sorting locations, the tilting mechanism activates, allowing items to slide off the trays for seamless sorting.

One of the standout features of the tilt tray sorter is its versatility. It can efficiently handle a diverse range of items, including parcels, boxes, envelopes, and even cylindrical or spherical objects that may be challenging for conventional sorting machines.

With a processing capacity of approximately 7,200 to 10,800 items per hour, depending on the model, Realkey's tilt tray sorter meets the high-speed sorting demands of various sectors, including postal services, courier companies, e-commerce, apparel distribution, and fresh produce logistics.

Technical Parameters

Application

The tilt tray sorter is widely employed in various contexts that require automated sorting of items. Its uses encompass postal services, express delivery, e-commerce, apparel, books and periodicals, daily necessities, fresh produce, pharmaceuticals, jewelry, and beyond. This sorter is particularly adept at handling very small, lightweight items as well as irregularly shaped products that are difficult for other types of sorters, like cross belt sorters, to manage effectively.

Tilt tray sorters are especially well-suited for processing high volumes in consumer-facing distribution centers, allowing for batch selection and sorting of small products tailored for specific orders. This includes e-commerce merchandise, retail apparel, omnichannel distribution, third-party logistics, restocking stores, and managing returns. However, tilt tray sorters are not ideal for fragile items that cannot endure impacts. For sorting such delicate items, the Realkey series sorters are highly recommended.

Advantages

Heavy-Duty Tray Option
Our heavy-duty trays are specifically engineered for the demanding environments of postal and courier services, designed to handle heavy loads. Each tray is capable of supporting up to 15 kilograms.

Personalized Tray Design
Trays can be customized to fit the unique characteristics of the items being sorted. For example, our V-shaped tray design is perfect for securing cylindrical items that may roll. Whether the items are lightweight or have irregular shapes, our tilt tray sorter can accommodate them as long as they fit within the tray.

Safety Design
Ensuring safety and practicality is vital for all our customers. Our sorting solutions incorporate tray designs that eliminate sharp edges and include thoughtfully designed protective devices to safeguard sorting operators.

Reliability
With 17 years of experience in logistics conveyance and automated sorting, Realkey has a unique capability to assist clients in developing effective sorting solutions. Our products are recognized for their robustness and reliability, establishing us as a trustworthy partner in the industry.