Reliable Performance Tilt Tray Sorter Low Energy Consumption Scalability

The Realkey tilt tray sorter, often referred to as the flip tray sorter, is a practical and cost-effective solution designed specifically for sorting small to medium-sized packages efficiently. This innovative device is ideal for a variety of industries requiring quick and reliable sorting capabilities.

The sorter features a combination of tray carriers, conveying systems, tilting mechanisms, identification technologies, control systems, and track frames, all working together through horizontal continuous conveying. Items are placed on trays atop motorized carts, which transport them along the track. Upon reaching the designated sorting location, the tilting mechanism activates, allowing items to slide off the trays and complete the sorting process.

One of the standout features of the tilt tray sorter is its versatility, as it can manage a wide range of items, including parcels, boxes, envelopes, and even cylindrical or spherical objects that may roll off other sorting machines.

Realkey's tilt tray sorter boasts a processing capacity of approximately 7,200 to 10,800 items per hour, depending on the model, making it an excellent choice for sectors such as postal services, courier companies, e-commerce, fashion distribution, and fresh produce logistics.

Technical Parameters

Application

The tilt tray sorter is widely employed in a variety of industries that require efficient automated sorting of items. Its applications include postal services, express delivery, e-commerce, apparel, books and periodicals, daily necessities, fresh produce, pharmaceuticals, jewelry, and more. This sorter excels at managing very small, lightweight items as well as irregularly shaped products that can be difficult for other sorting systems, such as cross belt sorters.

Tilt tray sorters are particularly well-suited for high-volume operations in consumer-facing distribution centers, enabling streamlined batch selection and sorting of small items for specific orders. This is essential for e-commerce products, retail clothing, omnichannel logistics, third-party logistics, store restocking, and handling returns. However, tilt tray sorters are not ideal for fragile items that may not withstand impacts. For sorting such delicate products, the Realkey series sorters are an excellent alternative.

Advantages

Heavy-Duty Tray Option
Our heavy-duty trays are specifically designed to meet the demanding conditions of postal and courier operations, capable of supporting significant weights. Each tray can handle loads of up to 15 kilograms.

Personalized Tray Design
Trays can be customized based on the specific needs of the items being sorted. For example, our V-shaped tray design effectively secures cylindrical items that may roll. Whether dealing with lightweight or irregularly shaped items, our tilt tray sorter can accommodate them as long as they fit within the tray.

Safety Design
Prioritizing safety and practicality is essential for all our customers. Our sorting solutions feature tray designs free of sharp edges and incorporate well-thought-out protective devices to ensure the safety of sorting operators.

Reliability
With 17 years of experience in logistics conveyance and automated sorting, Realkey has a unique advantage in providing tailored sorting solutions for clients. Our products are known for their robustness and reliability, establishing us as a trusted partner in the industry.