High-Precision On-Line Automatic Board Depaneling Machine With Less Stress
Product Introduction—YS880 Automatic Depaneling
Main Application Areas:
Home appliance control, new energy industry, 5G WIFI modules, smart phones, smart wearables, precision instruments, tablet computers, smart homes, medical equipment, aerospace, military products, etc.
Equipment Appearance And Size:
PCB Cutting Stress Analysis
Maximum stress: -240 ~ 130 Micro N/mm
Suitable for multi-panel and high-precision PCB cutting,
Dust staying in or around the solder feet/balls of sensitive/fragile components will cause:
1.Conductive dust will cause a short circuit.
2.Non-conductive dust will absorb moisture in the air over time and cause intermittent circuit failure.
3.The corrosive dust will damage the copper circuit.
Machine Design Features:
1.On-line automatic board depaneling machine, automatic board feeding, cutting, and board output greatly improve efficiency and save labor costs
2.Equipped with CCD camera alignment system to improve cutting accuracy and efficiency and prevent misoperation
3.Imported high-speed spindle is used to cut and separate the board, which greatly reduces the cutting stress, has small inertia and quick response
4.Double working platform in and out structure design, improve cutting efficiency
5.The control shaft is made of aviation aluminum, which is light in weight and strong in hardness
6.Equipped with automatic tool change function and broken tool detection to reduce human factors, high precision and strong stability
7.Standard MES or ERP connection port, real-time connection to the central database
8.Optional barcode camera, can scan barcode automatically and upload relevant information to database
9.System:Windows7
YS 880AT Technical parameters of depaneling machine
Item | YS880AT |
Effective cutting size | Double working platform, maximum working range of single working platform 400mm*400mm |
Dust collection method | The filter bag of the upper dust collector or lower dust collector is made of anti-static, explosion-proof material and foolproof device. The software will automatically prompt an alarm when the dust reaches a certain level, and the filtering accuracy is 0.0001. |
Cutting spindle | German sycotec (ESD) speed: 80,000 rpm adjustable (good durability) air cooling |
Change milling cutter method | There is milling cutter life monitoring inside the machine, and the machine can automatically complete the replacement of milling cutters. Advantages: The machine is automatically completed, which can avoid work injuries and misoperations, improve work efficiency, and the milling cutter can be used in several sections |
Broken knife detection | Equipped with broken tool detection system |
Workbench mode | Panasonic servo motor + precision ground screw + precision slide Ensure that the equipment has high precision, excellent stability and better durability |
Servo Motor Brand | Japan Matsushita |
Computer System | Use Taiwanese industrial computer and WIN7 genuine system |
Static Eliminator | Schneider France |
Information management function | Support MES information system to realize seamless connection between equipment and information management; free open Ethernet interface, and support TCP/IP network communication protocol, and necessary related software and programs; free open BAR CODE function port. |
CCD camera structure design | Flying camera structure (left and right platforms can be divided into different products, and can be completed at different heights) |
MARK point full type recognition and correction | The standard configuration |
LED aperture brightness control | The software can adjust the color difference and brightness, suitable for different product characteristics |
Operator authority management | Four-level password protection, according to customer responsibilities, freely set the content of each level |
Equipment follow-up expansion function | The equipment reserves ports, and the robot or automation equipment can be realized in the future to realize other functions. |
Cutting parameters | |
Cutting Accuracy | ±0.08mm |
Repeatability | ±0.02mm |
Maximum Working Range | 400mmx400mm |
PCB Cutting Thickness | 0.3mm-6mm |
Applicable Cutter Size | 0.8mm-3.0mm |
Mark point all types | Round, Square |
Cutting Function | Straight line, sector shape, circle shape, universal copy, automatic correction and compensation |
Control Parameter | |
XYZ Control Method | CNC Dedicated Controller |
XYZ Drive Mode | Panasonic AC Servo |
Maximum speed of spindle motor | 80000/min |
Vacuum Method | Suck up |
Router Type | Suction up (right-handed) |
PCB Support Method | Universal top PIN, special fixture |
Equipment Power | AC;220V |
Vacuum Cleaner Power | AC;380V |
Gas Source | 4-6kg/cm² |
Equipment Size(LxWxH)mm | 1590x1330x1650mm |
Vacuum Cleaner Size(LxWxH)mm | 750x580x615mm |
Total weight of equipment and vacuum cleaner | 1000KG |