Modular Design Variable Speed Control PCB Reject Conveyor

Introduce:

This unit provide the OK and NG board selection function on the smt production line. It can be used when visual inspection of PCBs required. PCBs will continue to run, thus without interrupting the normal PCBs flow.

Features:

1. Reject, inspect and by-pass modes all available.

2. Modular design.

3. Stability enhanced by robust design.

4. Laser carved stainless steel side guide for superior quality and durability.

5. Ergonomic design arm rest.

6. Smooth and parallel width adjustment(lead screw).

7. Different lengths available upon request.

8. Variable speed control.

9.SMEMA compatible.

Key Features

1. Dedicated Pathway:

   • Designed to create a separate pathway for rejected PCBs, ensuring they are efficiently removed from the main line without disrupting the flow of good boards.

2. Automatic Detection:

   • Often integrated with automated inspection systems (e.g., AOI - Automated Optical Inspection) that can identify defective boards and trigger the reject mechanism.

3. Flexible Design:

   • Can be configured in various layouts to fit the specific requirements of the manufacturing facility, including different angles and lengths.

4. Durability:

   • Built with robust materials to handle the demands of a manufacturing environment, ensuring long-lasting performance.

5. Speed Control:

   • Many models offer adjustable speed settings to synchronize with the main conveyor system and maintain an efficient workflow.

6. Safety Features:

   • Equipped with safety mechanisms, such as emergency stop buttons and guards, to protect operators and ensure safe operation.

Applications

1. Quality Control:

   • Primarily used in quality control processes to remove defective PCBs after inspection, preventing them from proceeding to assembly or shipping.

2. Repair Stations:

   • Transport rejected boards to designated areas for troubleshooting, rework, or repair, facilitating efficient handling of faulty products.

3. Waste Management:

   • Can be used to transport boards marked for disposal, ensuring proper handling and processing of electronic waste.

4. Prototyping and Testing:

   • Useful in environments where prototypes are frequently tested, allowing quick removal of non-functional boards.

Benefits

• Improved Quality Assurance: Ensures that only quality PCBs continue through the production process, reducing the chances of defects in final products.
• Increased Efficiency: Automates the removal of rejected boards, allowing for quicker responses to quality issues and minimizing manual handling.
• Streamlined Workflow: Keeps the production line organized by separating defective boards, which helps maintain a smooth flow of good products.
• Cost Savings: Reduces the costs associated with defective boards reaching the market and improves overall product reliability.

Considerations When Choosing a PCB Reject Conveyor

1. Compatibility: Ensure the reject conveyor integrates seamlessly with existing inspection systems and conveyor layouts.
2. Capacity: Choose a system that can handle the volume of rejected boards expected in your production environment.
3. Flexibility: Look for conveyors that can be adjusted or reconfigured as production needs change.
4. Ease of Maintenance: Consider models that are easy to maintain and have readily available replacement parts to ensure long-term reliability.
5. Safety Features: Ensure the conveyor includes necessary safety features to protect operators and equipment.

Specification:

product details: