High-Capacity LED Bulb Glue Dispensing Machine with Four Work Stations
Introduce
The LED Bulb Glue Dispenser is a specialized device for automated dispensing. Its primary function is to mix two components of glue (Group A and Group B) in precise proportions and apply them accurately onto the surface of workpieces. This dispensing equipment finds extensive application in bonding, sealing, and filling processes across various industrial sectors, including electronics manufacturing, home appliances, automotive production, and more.
The LED Bulb Glue Dispenser boasts advanced features and capabilities tailored for efficient and precise glue application. Here are the key highlights of its design and functionality:
High-Efficiency Production Cycle: Equipped with four workstations operating in a seamless cycle, this dispenser achieves an impressive designed capacity of 1000 to 1500 pieces per hour, maximizing throughput and productivity.
Intelligent Workpiece Detection: Integrated with a sophisticated workpiece detector, the machine intelligently decides whether to apply glue or skip the process based on the presence or absence of a workpiece, ensuring material efficiency and reducing waste.
Versatile Gluing Patterns: The dispenser offers flexibility in defining the gluing track, accommodating full circle, single point, segmented arc, and other customized patterns as per the specific requirements of the workpiece. This versatility enhances its applicability across various manufacturing scenarios.
Flexible Working Modes: Users can configure the dispenser to operate in either a four-station or two-station mode, providing operational flexibility to adapt to varying production demands or workpiece types.
User-Friendly Interface: Featuring an intuitive touch screen interface complemented by physical buttons, the dispenser is easy to learn and operate. Different glue types can be programmed with unique settings, ensuring optimal performance tailored to each material's characteristics. This simplifies the setup process and enhances operational efficiency.
Precise proportion mixing
Equipped with a precisely controlled mixing system to ensure that components A and B are mixed in the set ratio to ensure the performance of the glue.
Efficient automation
The automatic dispensing system improves production efficiency, reduces manual operation, and reduces labor intensity.
Multiple dispensing methods
Supports multiple dispensing methods such as dripping, spraying, and flowing glue to meet different process requirements.
Easy to adjust and operate
The user-friendly interface allows users to easily adjust dispensing parameters such as pressure, speed, and time.
Intelligent control system
Equipped with a PLC or computer control system to monitor the dispensing process in real time to ensure stability and reliability.
Application scenarios:
Electronic manufacturing
Used for encapsulating, bonding components, and sealing circuit boards to improve product durability and reliability.
Automotive industry
Carry out window sealing, interior bonding, etc. to ensure the sealing and aesthetics of the car.
Home appliance industry
Used for assembling and repairing various home appliances, providing strong connections and sealing.
Crafts and furniture
Provide efficient application of boiled cast glue in woodworking and handicraft production.
Model | HS-BD4 |
MCU | Industrial PLC |
Programming | Text Demonstration Programmer |
Drive mode | Precise Stepping Motor |
Max Dispensing Diameter | 160mm(two station),110mm(four station) |
Motor Speed | 0 ~ 300 RPM |
Positioning Accuracy | ±0.1mm |
Z-axis Adjust Range | 250mm |
Z-axis Working Travel | 50mm |
Dimension (L*W*H) | 420mm*532mm*532mm |
Weight | 35Kg |
Working Power | AC220V/50~60Hz/200W |
Working Air Pressure | 0.4~ 0.6Mpa(no condensation) |
Working Temperature and Humidity | Temperature: 0~40℃,Humidity: 20~90% |
The LED bulb and LED Par light glue dispensing machine is tailored to apply exact quantities of glue to the bases of these lighting components, ensuring they are securely attached to the lamp housing. The Four-station Round Glue Dispensing Machine stands out as the optimal solution for this task, featuring a unique design that emphasizes efficiency and precision.
This sophisticated machine is equipped with four dispensing stations strategically placed at 90-degree intervals on a rotating disc. After each cycle, the revolution motor rotates 90 degrees, smoothly transferring the workpiece to the next available gluing nozzle. This seamless process guarantees uninterrupted operation and minimizes downtime.
To achieve a uniform and consistent glue application, an auto-rotation motor rotates the workpiece at a consistent speed during the dispensing process. This ensures that the glue is evenly distributed around the base of the LED bulb or LED Par light, fostering a strong and dependable bond with the lamp housing.
The combination of the rotating disc and auto-rotation motor yields a highly efficient and precise gluing process, positioning the Four-station Round Glue Dispensing Machine as the perfect choice for lighting industry manufacturers aiming to elevate their production quality and throughput.