Intelligent 8 Axis Automatic Soldering Robot with Visual and Force Sensors
Desktop Double Platform Soldering Machine:
The 8 axis automatic soldering machines is a double 4 axis soldering machine, which add another 4 axis robot based on a 4 axis soldering robot, which greatly improves the efficiency, also make the soldering no dead angle, suitable for spot welding and drag welding, such as PCB, frequency divider,etc.
1.8 degrees of freedom: The robot has 8 programmable joints, which can achieve more flexible welding movements and cover a wider range of operations.
2.Highly automated: The robot can automatically complete the entire process of welding spot positioning, welding, and detection, greatly improving production efficiency and consistency.
3.Precise control: The robot uses high-precision servo motors and advanced control algorithms to achieve precise control of parameters such as welding position, welding force, and welding temperature.
4.Intelligence: It integrates intelligent sensing functions such as visual systems and force sensors, and can adapt to the size and position deviation of the workpiece.
5.Flexibility: The 8 degrees of freedom of the joints enable the robot to adapt to various complex welding processes and workpiece shapes. The programmable teaching function makes it easy to reset and deploy.
6.Energy saving and environmental protection: The use of electric drive instead of pneumatic drive reduces energy consumption and noise emissions
Definition and function:
The desktop dual-platform welding machine is a welding device that integrates two independent workbenches.
Different welding operations can be performed on two platforms at the same time to improve welding efficiency.
Working principle:
The machine contains two independent work surfaces, which can perform preparatory work such as solder joint detection and cleaning respectively.
During welding, the two work platforms can run at the same time, one is responsible for welding, and the other is preparing for the next batch of welding tasks.
After welding is completed, the PCB board will automatically move from the welding platform to another waiting platform.
Main features:
Dual platform design: improves the parallel efficiency of welding operations.
Flexible operation: different welding tasks can be performed at the same time.
High degree of automation: reduces manual intervention and improves production efficiency.
Small footprint: suitable for desktop use and suitable for various working environments.
Simple operation: friendly human-machine interface, easy for operators to master.
Application scenarios:
Small batch electronic product production: suitable for small-scale production scenarios such as electronic product prototyping and maintenance.
Laboratory R&D application: used for welding experiments and testing in the process of new product development.
Teaching and training use: can be used for welding skills training practice for students majoring in electronics.
Features
1, Additional nitrogen supply fixture, ensure the best welding quality.
2, The patent sponge cleaning iron hear mechanism, solve the traditional blowing cleaning caused by the residual tin on the iron head can not be cleaned, resulting inpoor welding or solder joint pollution.
3, High strength iron head, long lifespan than other brands of more than 5 times.
4, The lastest card type design, easy disassemble, and will not change the position of the head because of the replacement of the iron head.
5, More than 500 kinds of iron head form, can be designed according to the needs of customer's differenct kinds of iron head.
6, Soldering controller has many groups of welding condition memory, can according to different sizes of the solder joints as setted.
8, The teaching padent setting mothod, the operation is very simple, without professional computer engineer to operate, general operator can within 3 hours complete educational and training.
9, The accuracy is 0.02mm, ensure the accuracy of the welding position in the process of production.
10, Equipped with automatic conveyor belt, to achieve full automatic operation, easy online.
11, Optional CCD to achieve inspection function.
Specification
Model | HS-S800H |
Product name | 8 axis solering robot |
Input Voltage | AC110/220V,50/60Hz |
Wattage | Max.300W |
Output voltage | DC24V |
Moving range-- X axis | 2x300mm |
Y1 axis | 2x300mm |
Y2 axis | 2x300mm |
Z axis | 2x300mm |
R axis | 360 degree |
Speed(X/Y1/Y2/Z) | 5-800mm/sec |
R axis | ±360degree |
Repeat accuracy(X/Y1/Y2/Z) | ±0.02mm |
Working load capacity | 5kg |
Fixture load capacity | 3kg |
Material | Aluminum alloy, surface paint |
Driving method | Timing belt |
Motor | Stepper motor, 2 phase, 3A |
Preheating Temp Range | 50-500℃ |
Program capacity | max99, spot file: max 999 |
Communication port | RS232 |
I/O input | 8 in 16 out |
Solder tin diameter | 0.3-1.5mm |
Storage extension | support flash storage |
Programming mode | Wroten or teching |
Machine dimension | 880*580*645mm |
Net Weight | 65KG |
Desktop Soldering Machine | |||