High Precision 4 Axis Motion Control Offline PCB Router Machine For PCB Manufacturing
Offline PCB Router Machine:
This machine RM-F550 is a new developed Router Machine. It is used to depaneling a whole printed circuit board assemblies (PCBA) into individual PCBa boards. The machine adopt a very stable platform to ensure the working precision, the working platform size is 300*350mm.
It has a larger platform option at 400*600mm.The machine provides user friendly "visual" programming for rapid and accurate online programming,also can detect the depaneling process.
Offline PCB router is a device used for cutting and trimming printed circuit boards (PCBs). It can work independently outside the production line to process PCBs with components already installed. The main function of the offline PCB router is to cut the edges of the PCB and perform fine trimming on the surface of the PCB.
The main features are as follows:
High-precision processing: The high-performance CNC control system is used to achieve high-precision cutting of PCB contours and hole positions, as well as fine trimming of the surface.
Strong flexibility: It can automatically adjust according to PCBs of different sizes and shapes to adapt to various types of circuit boards.
High degree of automation: Equipped with automatic hoppers and clamping systems, it realizes automatic loading and unloading and processing of PCBs, improving production efficiency.
Simple operation: It adopts human-machine interface operation, and can complete processing tasks through simple program settings.
High reliability: It adopts high-quality mechanical structure and electronic control system, with good repeat positioning accuracy and service life.
Cost saving: It replaces manual trimming operations and greatly reduces labor costs.
Improve product quality: Precise processing technology can ensure the dimensional accuracy and surface finish of PCB and improve product quality.
Main features:
1, Provide customers a high performance,high stable and security industrial equipment, using high precision linear guide, control card, and servo motor.
2, 4 axis motion control basen on the high resolution CCD vicual aligement, use double platform to make the production more efficiency.
3, Germany brand routing spindle, speed at 40000~60000rpm.
4, Taiwan Hiwin brand guide, make sure the moving system precision and smooth.
5, Tool life monitoring. After the cutter cuts a certain distance, it will automatically rise and fall to the position of another uncut blade.
6, Suitable for depaneling straight line, arc, and circular connectted boards.
7, The PCB substrate is placed by two-stage continuous sliding processing to reduce waiting time and increase production.
Sepcfication:
Model | RM-F328 | ||
Structure | Single Spindle,double platform | ||
Efficienty cutting length | 300*350mm | ||
Cutting types | Straight line, arc, circular | ||
Moving speed | X/Y axis 1000mm/s,Z axis 500mm/s | ||
Dust Collection method | Upper collection | ||
Spindle | 40000~60000rpm | ||
Routing Spindle | Max60000rpm | ||
Cutting speed | 1-100mm/s adjustment | ||
Cutting accuracy | ±0.03mm | ||
Repeat accuracy | ±0.01mm | ||
Programming | colorful CCD | ||
External connect | USB | ||
Router kit | milling cutter,φ0.8~φ3.0 left rotation,Shank Tungsten Steel | ||
Power supply | 380V | ||
Machine power | 2000W | ||
Dust collector size | 600*470*730mm | ||
Dust collector power | 2.2Kw,380V | ||
Dust collector air pressure | 4-6KG/cm³ | ||
Security door | Manual door | ||
Error alarm | Yes | ||
Program method | Self programing,camera controlled by keyboard and mouser |
Application:
Circuit cutting:
Offline PCBA routers can quickly and accurately cut circuit lines and contours on PCBA.
It can complete various complex circuit cutting processes and improve the manufacturing quality of PCBA.
Board segmentation:
The router can accurately cut and separate multiple PCBA boards connected together.
Ensure that the edges of each PCBA board are flat and the size is consistent, which is convenient for subsequent testing and assembly.
Hole processing:
The router can accurately process various holes on PCBA, including through holes, blind holes, buried holes, etc.
Ensure that the hole size, position, inclination and other indicators can meet the process requirements.
Slotting:
The router can cut slots of various shapes on PCBA, such as slots for component installation.
Improve the structural strength and heat dissipation performance of PCBA.
Edge trimming:
The router can perform fine trimming and chamfering on the edges of PCBA.
Ensure that the edges of PCBA are flat and smooth to avoid damage during contact.
Automated production:
Offline PCBA routers can achieve good coordination with other equipment on the production line.
Greatly improve the automation level of PCBA processing and enhance production efficiency.
Offline PCB Router Machine | |||