High Precision Vision System Automatic Soldering Robot for Accurate Positioning
Automatic Soldering Robot:
This equipment is a 4 axis single head automatic soldering machine, double Y platform, save the fixture feeding time, imporve the production efficiency. It's widely used in PCB soldering wire, charger plug,solering,connector plug,DC terminal,LED strip light soldering and other fields.Automatic Soldering Robot is a robot system used for automated welding.
It mainly has the following characteristics and applications:
Function:
It can automatically identify and locate the welding spot position and accurately complete the welding action.
Supports a variety of welding processes, such as spot welding, drag welding, wave welding, etc.
Programmable control of welding parameters, such as welding temperature, time, intensity, etc.
With visual inspection function, real-time monitoring of welding quality.
It can work collaboratively with other equipment in the production line to achieve fully automated production.
Main feature:
Using industrial robots as the core actuator, the movement is flexible and precise.
Equipped with a high-precision vision system to achieve automatic identification and positioning.
The end of the welding gun has a force control function to ensure moderate welding strength.
Programmable control to adapt to various complex welding process requirements.
High work efficiency and saving a lot of labor costs.
Good repeatability, high stability, and reliable welding quality.
Main component:
Robot arm: Provides flexible welding movements.
Welding machine and welding gun: provide the required welding power and heat.
Vision system: realizes automatic positioning and detection of solder joints.
Force control system: controls the pressure during the welding process.
Program control system: Programming to realize fully automatic welding process.
Peripheral conveying equipment: cooperate to realize automatic loading and unloading.
Application scenarios:
Electronic manufacturing: welding automation in SMT, THT and other processes.
Automobile manufacturing: automatic welding of various types of vehicle electronic components.
Aerospace: High-precision welding of various aircraft parts.
Home appliance manufacturing: automatic welding of motors, switches and other components.
Other industries: such as medical equipment, industrial machinery and other fields.
Features
1, Flexible, with the function of spot welding,drag soldering, automatic cleaning and etc.
2, With the function of position correct, position copy, array, auto-fixed location and etc, eash operating.
3, Multi-axis robot with stepper motor drive and the advanced motion control algorithm, it effectively improve the positioning accuracy and repeat precision.
4, Soldering program can be copied, save the programing time.
5, Support USB copy function, can copy the program to another machine which soldering the same product.
6, Temperatue controller can be adjustable, range from 5-500℃, high accuracy ±5℃, constant temperature,fast temperature compensation.
Specification
Model | HS-5S331 |
Input Voltage: | AC110/220V,50/60Hz |
Output voltage: | DC24V |
Moving range-- X axis | 500mm |
Y1 axis | 300mm |
Y2 axis | 300mm |
Z axis | 100mm |
Speed(X/Y1/Y2/Z): | 5-800mm/sec |
Repeat accuracy(X/Y1/Y2/Z): | ±0.02mm |
Working load capacity: | 5kg |
Fixture load capacity: | 3kg |
Preheating Temp Range: | 50-500℃ |
Program capacity: | max99 |
Communication port: | RS232 |
Feeding: | Single tin feeding system |
Solder tin diameter: | 0.3-1.6mm |
Storage extension: | support flash storage |
Programming mode: | Wroten or teching |
Machine dimension: | 720*580*645mm |
Net Weight: | 65KG |
Automatic Soldering Robot | |||