High Speed SMT Cleaning Equipment for SMT Nozzle Cleaning with PLC and Touch Screen Control

Introduce

The SMT Nozzle Cleaner stands as a precision-engineered instrument, tailored specifically for preserving the impeccable cleanliness and peak operational efficiency of nozzles pivotal to the intricate Surface Mount Technology (SMT) process. Within the realm of electronics manufacturing, these nozzles serve as vital facilitators, meticulously dispensing solder paste or adhesive onto printed circuit boards (PCBs), thereby underpinning the quality of the end product. As such, meticulous nozzle maintenance, ensuring their pristine condition and optimal performance, is indispensable for upholding production standards and realizing desired outcomes.

Features and Functions:

Efficient cleaning
Can quickly and effectively remove solder residues and other impurities on the nozzle to maintain the cleanliness of the nozzle.

Automated operation
Some models can achieve automated cleaning, reduce manual intervention and improve operating efficiency.

Multiple cleaning modes
Support multiple cleaning methods, such as air blowing, brushing and ultrasonic cleaning, to meet different cleaning needs.

User-friendly interface
Simple operation, usually equipped with a display and adjustable parameters for user convenience.

Improve production efficiency
By regularly cleaning the nozzle, reduce the failure rate and reduce downtime, thereby improving production efficiency.

Application scenario:

Electronic manufacturing
On the SMT production line, the nozzle needs to be cleaned regularly to ensure the accuracy and consistency of the mounted components.

Maintenance and maintenance
Used to maintain and maintain equipment and extend the service life of the nozzle and related equipment.

Small batch production
Particularly suitable for small batch or multi-variety production, it can clean the nozzle frequently as needed.

Cleaning Principle

High-pressure jet technology employs a delicate mist of water particles, crafted from continuous pressure that economizes water consumption, yielding microscopic droplets ranging from 3 to 10um. These minute particles adeptly infiltrate and eradicate dirt entrenched within the confined interiors of tiny nozzle apertures, ensuring thorough cleaning.

Conversely, pulsed power technology harnesses the velocity of sound, equivalent to 360m/s, to unleash a potent burst of energy directly onto the nozzle. Operating at a brisk frequency of up to 30 pulses per second, this forceful pulsed injection delivers relentless impacts that shatter and dislodge both superficial and entrenched dirt, methodically cleaning the nozzle to restore its optimal functioning capabilities.

Specification

Product Features

1. Elegant Design with Durability: The machine boasts an aesthetically pleasing design, crafted from premium 304 stainless steel for unmatched durability and a sleek, sophisticated look.

2. Efficient Multi-Nozzle Cleaning: Capable of simultaneously cleaning up to 30 nozzles, this unit maximizes efficiency while minimizing energy consumption, transforming productivity.

3. Universal Compatibility: Versatile in design, it accommodates a diverse array of nozzle types—from cross-type to I-shaped and specialized shapes—ensuring optimal cleaning performance across all variants.

4. Supersonic Spray Technology: Incorporating atomized water flow and supersonic spraying, it meticulously eliminates even the most stubborn dirt and impurities, inaccessible to ultrasonic waves, leaving no nozzle hole untouched.

5. Intuitive User Experience: A user-centric touch screen interface, with English language support, simplifies operation, making it accessible and intuitive for all users.

6. Real-Time Monitoring: A convenient visual inspection window enables users to oversee the entire cleaning process, fostering greater control and ensuring satisfaction with every cycle.

7. Eco-Conscious Cleaning: Employing eco-friendly D.I. water as the cleaning solvent, it safeguards nozzles and reflector panels from harm while promoting environmental sustainability.

8. Stable & Reliable Performance: The integration of a touchscreen interface with PLC distributed control guarantees stable and dependable operation, delivering consistent, high-quality cleaning results every time.

Machine size

Nozzle Tray