High-Capacity LED Bulb Glue Dispensing Machine with Four Work Stations
Introduce
The LED Bulb Glue Dispenser is a highly specialized automated tool designed for precision dispensing tasks. Its primary function is to blend two distinct glue components (Group A and Group B) in precise ratios and subsequently apply them flawlessly onto the surface of workpieces. This versatile machine finds extensive application in various industries, including electronics manufacturing, home appliances production, automotive sectors, and more, where it excels in bonding, sealing, and filling operations.
The LED Bulb Glue Dispenser boasts advanced features and capabilities tailored for efficient and precise glue application. Here are the key highlights of its design and functionality:
Optimized Production Speed: Boasting a seamless four-workstation operation, this dispenser boasts a remarkable designed throughput of 1000 to 1500 units per hour, significantly enhancing production efficiency and output capacity.
Intelligent Workpiece Recognition: Equipped with an advanced workpiece detection system, the machine intelligently assesses the presence of workpieces and decides on-the-fly whether to dispense glue, effectively conserving materials and minimizing waste.
Customizable Gluing Configurations: Offering unparalleled versatility, the dispenser allows for the precise definition of gluing patterns, including full circles, single points, segmented arcs, and even customized designs tailored to individual workpiece requirements. This feature broadens its applicability across diverse manufacturing scenarios.
Adaptive Working Modes: Designed for flexibility, the dispenser can be configured to operate in either a four-station or two-station mode, providing users with the agility to adjust to changing production demands or workpiece types without compromising efficiency.
Intuitive User Experience: Featuring a user-centric design, the dispenser combines a straightforward touch screen interface with tactile buttons, making it simple to learn and operate. The ability to program unique settings for different glue types ensures optimal performance tailored to each material's unique properties, streamlining setup procedures and boosting operational efficiency.
Precise proportion mixing
Equipped with a precisely controlled mixing system to ensure that components A and B are mixed in the set ratio to ensure the performance of the glue.
Efficient automation
The automatic dispensing system improves production efficiency, reduces manual operation, and reduces labor intensity.
Multiple dispensing methods
Supports multiple dispensing methods such as dripping, spraying, and flowing glue to meet different process requirements.
Easy to adjust and operate
The user-friendly interface allows users to easily adjust dispensing parameters such as pressure, speed, and time.
Intelligent control system
Equipped with a PLC or computer control system to monitor the dispensing process in real time to ensure stability and reliability.
Application scenarios:
Electronic manufacturing
Used for encapsulating, bonding components, and sealing circuit boards to improve product durability and reliability.
Automotive industry
Carry out window sealing, interior bonding, etc. to ensure the sealing and aesthetics of the car.
Home appliance industry
Used for assembling and repairing various home appliances, providing strong connections and sealing.
Crafts and furniture
Provide efficient application of boiled cast glue in woodworking and handicraft production.
Model | HS-BD4 |
MCU | Industrial PLC |
Programming | Text Demonstration Programmer |
Drive mode | Precise Stepping Motor |
Max Dispensing Diameter | 160mm(two station),110mm(four station) |
Motor Speed | 0 ~ 300 RPM |
Positioning Accuracy | ±0.1mm |
Z-axis Adjust Range | 250mm |
Z-axis Working Travel | 50mm |
Dimension (L*W*H) | 420mm*532mm*532mm |
Weight | 35Kg |
Working Power | AC220V/50~60Hz/200W |
Working Air Pressure | 0.4~ 0.6Mpa(no condensation) |
Working Temperature and Humidity | Temperature: 0~40℃,Humidity: 20~90% |
The LED bulb and Par light glue dispenser is tailored for precise glue application to lighting component bases, ensuring secure connection to lamp housings. The Four-station Round model excels, with four stations spaced at 90° on a rotating disc. After each 90° rotation, the workpiece smoothly moves to the next glue nozzle, maintaining continuous operation.
An auto-rotation motor ensures even glue coating by rotating the workpiece during application, distributing glue uniformly around the base for a strong bond. This efficient, precise process boosts production quality and throughput for lighting manufacturers.