Solid CBN Inserts RNMN/RNGN/CNMN/SNMN Rough Machining High Chrome Cast Iron Pump
1. Halnn Solid CBN Insert for machining high chrome cast iron pump
ISO Code | Insert Grade | Suited Materials | Application Industry |
K | BN-K1 | Chilled Cast Iron,Wear Resistant Cast Iron,High Nickel Chrome Cast Iron, High hardness Cast Iron | Cast Iron Rolls,Pumps,Slurry Pump,Industry Pump |
2. Characteristics of BN-K1 solid CBN inserts machining high chrome cast iron
CBN Grade | Binder | CBN Content(%) | Granularity(μm) | Hardness(HV) |
BN-K1 | TIC | 90 | 8-12 | 3000-3250 |
3.Application Case
Halnn BN-K1 Solid CBN Inserts interrupt turning pump impeller
Process Difficulties:
BN-K1 Solid CBN Inserts interrupt turning pump impeller | ||
Component | Slurry Pump Impeller | |
Materials | High Chromium Cast Iron | |
Slected Insert | BN-K1 SNMN120712 | |
Cutting Parameters | ap=2.5mm,Fr=0.25mm/r,Vc=45m/min | |
Insert Materials | Tool Life | Failure Mode |
Halnn BN-K1 | 11 pcs | Normal Wear |
Other CBN | 3 pcs | Damage Rupture |
4. Common Solid CBN Inserts Models for machining high chrome cast iron
RNMN/RNGN Solid CBN Inserts | ||||
Models | Dimension | |||
L(mm) | I.C(mm) | S(mm) | R(mm) | |
RNMN090300 | / | 9.525 | 3.18 | / |
RNMN090700 | / | 9.525 | 7.94 | / |
RNMN120400 | / | 12.7 | 4.76 | / |
RNMN150700 | / | 15.875 | 7.94 | / |
RNMN200800 | / | 20.0 | 8.0 | / |
RNMN201000 | / | 20.0 | 10.0 | / |
RNMN251000 | / | 25.0 | 10.0 | / |
CNMN/CNGN Solid CBN Inserts | ||||
Models | Dimension | |||
L(mm) | I.C(mm) | S(mm) | R(mm) | |
CNMN120404 | 12.7 | 12.7 | 4.76 | 0.4 |
CNMN120408 | 12.7 | 12.7 | 4.76 | 0.8 |
CNMN120412 | 12.7 | 12.7 | 4.76 | 1.2 |
CNMN120704 | 12.7 | 12.7 | 7.94 | 0.4 |
CNMN120708 | 12.7 | 12.7 | 7.94 | 0.8 |
CNMN120712 | 12.7 | 12.7 | 7.94 | 1.2 |
CNMN120716 | 12.7 | 12.7 | 7.94 | 1.6 |
SNMN/SNGN Solid CBN Inserts
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Type | Dimension |
Standard Chamfer | Grades | Corresponding tool holder | |||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-K1 | |||
SNMN090304 | 9 | 9.525 | 3.18 | 0.4 | S01020 S01025 S02020 S02030 S05020 S10020 | CSDNN CSSNR/L CSKNR/L CSRNR/L CSXNR/L S25T-CSKNR/L | |
SNMN090308 | 9 | 9.525 | 3.18 | 0.8 | |||
SNMN090312 | 9 | 9.525 | 3.18 | 1.2 | |||
SNMN090404 | 9 | 9.525 | 4.76 | 0.4 | |||
SNMN090408 | 9 | 9.525 | 4.76 | 0.8 | |||
SNMN090412 | 9 | 9.525 | 4.76 | 1.2 | |||
SNMN120404 | 12 | 12.7 | 4.76 | 0.4 | ● | ||
SNMN120408 | 12 | 12.7 | 4.76 | 0.8 | ● | ||
SNMN120412 | 12 | 12.7 | 4.76 | 1.2 | ● | ||
SNMN120712 | 12 | 12.7 | 7.94 | 1.2 | ● | ||
SNMN120716 | 12 | 12.7 | 7.94 | 1.6 | ● | ||
SNMN150716 | 15 | 15.875 | 7.94 | 1.6 | ● | ||
SNMN201020 | 20 | 20 | 10 | 2.0 | ● |