Specifications
Brand Name :
Halnn
Model Number :
VNGA160404
Certification :
ISO9001
Place of Origin :
China
MOQ :
10 pieces
Price :
Negotiable
Payment Terms :
T/T, Western Union,Paypal, MoneyGram
Supply Ability :
100000 pcs per month
Delivery Time :
5~15 working days
Packaging Details :
10 pcs in one Plastic box inside, carton box outside
Materials :
Polycrystalline Cubic Boron Nitride
Orgin Country :
China
Suited Condition :
Continuous Turning
Halnn Grade :
BN-H20
Models :
VNGA160404
Suited Materials :
Gear Steel
Description

PCBN Inserts VNGA160404 PCBN Inserts Continuous Finish Turning Synchronizer Gear Steel


1. Brazed PCBN Inserts for finish turning hardened steel

Insert Materials Suited Materials

Machining Type

Typical Application

Insert Image
BN-H11

Hardened Steel

Semi-Finishing, Finishing

Bearings, Gears, Gear Shaft, Hardened Mold

Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel

BN-H20

Hardened steel, other materials of difficult to machine

Semi-Finishing, Finishing

Hardened Steel Gears, Mold,ect


2. Brazed PCBN Inserts for turning hardened steel Cutting Condition

Insert Materials CBN Content Binder

Granularity

(μm)

Hardness (HV)

Machining Type

BN-H11 70

TIN

2~4

2800-3000

Continuous

BN-H20

80

TIC

2~4

3100-3300

Semi-Interrupt


3.Common Models of PCBN Inserts VNGA/CNGA

This type brazed pcbn inserts are made with 4 cutting edges, wich can help the customers reduce the costs, the common models are as follow:

35°Rhombic VNGA Series PCBN Inserts

Continuous Turning PCBN Inserts For Processing Synchronizer Gear SteelContinuous Turning PCBN Inserts For Processing Synchronizer Gear Steel

Type Dimension

Standard Chamfer

Grades
L(mm) φI.C(mm) S(mm) φd(mm) r(mm) BN-H11 BN-H20
VNGA160404-4S 16 9.525 4.76 3.81 0.4

S01015

S01020

S01025

S02020

VNGA160408-4S 16 9.525 4.76 3.81 0.8
VNGA160412-4S 16 9.525 4.76 3.81 1.2

4. Typical Application Case with BN-H20 PCBN Inserts

BN-H20 PCBN Inserts finish turning synchronizer gear sleeve

Machining Condition: Cotinuous finish turning Gear Steel,HRC58-63

Selected Insert: BN-H20 VNGA160404
Cutting Condition: ap=0.15mm, Fr=0.1mm/r,Vc=170m/min

Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel

Insert material

Cutting Speed

Lifetime

Failure Mode

Halnn BN-H20 PCBN Inserts 170m/min

350 pcs

Flank Wear

Cermaic Inserts

120m/min

70 pcs

Fracture

We can see that, with Halnn BN-H20 PCBN Inserts, the tool life improved about 5 times than other Ceramic Inserts, and the failure Mode is flank wear, however Ceramic inserts are fracture.


5. Other Application for machining hardened steel

Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel

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Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel

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Brand Name :
Halnn
Model Number :
VNGA160404
Certification :
ISO9001
Place of Origin :
China
MOQ :
10 pieces
Price :
Negotiable
Contact Supplier
Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel
Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel
Continuous Turning PCBN Inserts For Processing Synchronizer Gear Steel

Zhengzhou Halnn Superhard Materials Co., Ltd

Active Member
7 Years
henan, zhengzhou
Since 2002
Business Type :
Manufacturer
Total Annual :
50 million-100million
Employee Number :
50~200
Certification Level :
Active Member
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