Permanent Magnet Ferrite Used In Automotive Steering Systems motor W019B
How the steering system of a car works?
The role of the steering system is to transmit the driver's willingness to steer to the tires, thus causing the car to change direction. The two front wheels of a general car are steering wheels.
The component directly controlled by the driver is called the steering disc, and its rotating motion is transmitted to the steering gear through the steering shaft, which becomes a reciprocating motion, and this reciprocating motion is transmitted to the tire through the steering bar and the steering gear.
Most cars today are equipped with power steering systems to control the steering of the car. The power steering system is divided into two types: hydraulic and electric. The hydraulic system AIDS the steering operation of the driver by applying hydraulic pressure to the steering gear. The electric type does not need to use the power of the engine, more fuel saving, so in recent years, more cars have adopted electric power steering system. The motors of the electric steering system have different installation positions of the steering shaft, steering gear and other components according to the different models.
What does Xinheng offer to customers?
Our company manufactures an-isotropic ceramic strontium ferrite magnet made by means of wet compression molding.
What's the feature of ceramic strontium ferrite magnet made by wet compression molding?
Composition - Contain strontium ferrite (SrFe12O19) as the primary magnetic material. Strontium ferrite has good magnetic properties and is inexpensive to produce.
Density - Have a high relative density of around 95% or more after sintering. This gives good mechanical strength.
An-isotropy - Exhibit strong magnetocrystalline an-isotropy due to their hexagonal crystal structure. This results in a preferred direction of magnetization along one axis.
Particle shape - The strontium ferrite powder used typically has a hexagonal platelet morphology which helps promote magnetic an-isotropy during molding and sintering.
Molding method - The powder is mixed with a liquid binder and compression molded into a dense green compact using high pressures. This orients the an-isotropic particles.
Firing process - The compact is then sintered at high temperature to develop density while preserving the induced magnetic anisotropy orientation from molding.
Remanence - Have a maximum magnetic flux density or remanence along the axis of anisotropy, but little/no remanence perpendicular to it.
Coercivity - Usually have medium to high coercivity depending on additives, density, and anisotropy level achieved.
PHYSICAL PROPERTIES OF SINTERED FERRITE MAGNETS
Units | Sintered Ferrite (Ceramic) | |
Curie Temperature | ºC | 450 |
Maximum Operating Temperature | ºC | 350 |
Hardness | Hv | >530 |
Density | g/cm3 | 4.8 – 5.0 |
Relative recoil permeability | μrec | 1.05-1.1 |
Temperature Coefficient Br | %/ºC | -0.18 |
Temperature Coefficient iHc | %/ºC | 0.11-0.40 |
Anti-Bending Strength | N/m2 | (0.5-0.9)×108 |
Anti-Compressive Strength | N/m2 | ≥6.9×108 |
Anti-Tensile Strength | N/m2 | (0.2-0.5)×108 |
Specific Heat | J/kg·K | 600-900 |
Resistivity | Q.cm | >104 |
What's the key advantages of ceramic strontium ferrite magnets made by wet compression molding?
Low cost - Strontium ferrite is inexpensive and the wet molding process is relatively simple. This makes them cheaper than rare-earth magnets.
High magnetic property-Even without heavy rare earth element additions, strontium ferrite magnets can achieve coercivities of 700-1000 kA/m, making them suitable for many applications.
Dimensional consistency - The compression molding process allows for close dimensional tolerances and uniform magnet shapes to be produced consistently.
Temperature stability - Strontium ferrite magnets have high Curie temperatures, typically around 450-470°C. They maintain good magnetic properties over a wide operating temperature range.
Resistance to corrosion - Being fully dense ceramic materials, they are not prone to corrosion like bonded magnets containing additives.
Mass production capability - The molding process is amenable to automated high-volume manufacturing of complex magnet geometries.
What's the application of Xinheng's permanent ferrite magnets?
Xinheng mainly manufactures the following types of ceramic arc segment magnets:
How Xinheng fabricates its permanent strontium ferrite magnet?
FERRITE POWDER GRADE OF AUTOMOBILE MOTORS MAGNET
Grade | ||||||||
mT | Gs | KA/m | Oe | KA/m | Oe | KJ/m3 | MGOe | |
Y30H-1 | 380-400 | 3800-4000 | 230-275 | 2890-3460 | 235-290 | 2950-3640 | 27.0-32.5 | 3.4-4.1 |
Y30H-2 | 395-415 | 3950-4150 | 275-300 | 3450-3770 | 310-335 | 3890-4200 | 27.0-32.0 | 3.4-4.0 |
Y33H-2 | 410-430 | 4100-4300 | 285-315 | 3580-3960 | 305-335 | 3830-4200 | 31.8-35.0 | 4.0-4.4 |
Y38 | 440-460 | 4400-4600 | 285-305 | 3580-3830 | 294-310 | 3690-3890 | 36.6-40.6 | 4.6-4.8 |
Y40 | 440-460 | 4400-4600 | 330-354 | 4150-4450 | 340-360 | 4270-4520 | 37.6-41.8 | 4.7-5.2 |
AUTOMOBILE MOTORS MAGNET SPECIFICATION TABLE
No. |
Item |
R |
r |
W |
L |
h |
Grade |
Application |
1 | W020C | 28 | 21.5 | 50.0 | 50 | 6.3 | Y30H-2 | Wiper motor |
2 | W024 | 17.5 | 12.15 | 30.7 | 32 | 5.4 | Y33 | Oil pump motor |
3 | W037 | 33 | 30.5 | 60.0 | 41.0 | 7.2 | Y33H-2 | Heater motor |
4 | W037A | 35.5 | 33.2 | 64.0 | 38.0 | 7.3 | Y33H-2 | Heater motor |
5 | W049 | 48.5 | 41.5 | 53.5 | 30.0 | 7.0 | Y30H-1 | Electrical fan |
6 | W069 | 48 | 41.25 | 52.0 | 20.0 | 6.65 | Y30H-1 | Electrical fan |
7 | W092 | 19.2 | 12.9 | 26.4 | 53.0 | 5.6 | Y30H-2 | Window motor |
8 | W082 | 29 | 29 | 33 | 56 | 6 | Y33H-2 | Power steering motor |
9 | W107 | 29.2 | 27.8 | 34 | 76.5 | 5 | Y33H-2 | Power steering motor |
10 | W109 | 30.75 | 31.35 | 36.3 | 80 | 5.9 | Y33H-2 | Power steering motor |
11 | W4180 | 30 | 22.7 | 34.0 | 45.0 | 7.3 | Y33H-2 | Starter motor |
12 | W4186 | 36.3 | 33.9 | 64.5 | 36.0 | 8.2 | Y33H-2 | Heater motor |
To know more about Xinheng Magnets