Permanent Magnet Ferrite Used In The Motor Of The Home Version Sweeping Robot
What's the feature of ceramic strontium ferrite magnet made by wet compression molding?
Composition - Contain strontium ferrite (SrFe12O19) as the primary magnetic material. Strontium ferrite has good magnetic properties and is inexpensive to produce.
Density - Have a high relative density of around 95% or more after sintering. This gives good mechanical strength.
An-isotropy - Exhibit strong magnetocrystalline an-isotropy due to their hexagonal crystal structure. This results in a preferred direction of magnetization along one axis.
Particle shape - The strontium ferrite powder used typically has a hexagonal platelet morphology which helps promote magnetic an-isotropy during molding and sintering.
Molding method - The powder is mixed with a liquid binder and compression molded into a dense green compact using high pressures. This orients the an-isotropic particles.
Firing process - The compact is then sintered at high temperature to develop density while preserving the induced magnetic anisotropy orientation from molding.
Remanence - Have a maximum magnetic flux density or remanence along the axis of anisotropy, but little/no remanence perpendicular to it.
Coercivity - Usually have medium to high coercivity depending on additives, density, and anisotropy level achieved.
What's the key advantages of ceramic strontium ferrite magnets made by wet compression molding?
Low cost - Strontium ferrite is inexpensive and the wet molding process is relatively simple. This makes them cheaper than rare-earth magnets.
High magnetic property-Even without heavy rare earth element additions, strontium ferrite magnets can achieve coercivities of 700-1000 kA/m, making them suitable for many applications.
Dimensional consistency - The compression molding process allows for close dimensional tolerances and uniform magnet shapes to be produced consistently.
Temperature stability - Strontium ferrite magnets have high Curie temperatures, typically around 450-470°C. They maintain good magnetic properties over a wide operating temperature range.
Resistance to corrosion - Being fully dense ceramic materials, they are not prone to corrosion like bonded magnets containing additives.
Mass production capability - The molding process is amenable to automated high-volume manufacturing of complex magnet geometries.
PHYSICAL PROPERTIES OF SINTERED FERRITE MAGNETS
Units | Sintered Ferrite (Ceramic) | |
Curie Temperature | ºC | 450 |
Maximum Operating Temperature | ºC | 350 |
Hardness | Hv | >530 |
Density | g/cm3 | 4.8 – 5.0 |
Relative recoil permeability | μrec | 1.05-1.1 |
Temperature Coefficient Br | %/ºC | -0.18 |
Temperature Coefficient iHc | %/ºC | 0.11-0.40 |
Anti-Bending Strength | N/m2 | (0.5-0.9)×108 |
Anti-Compressive Strength | N/m2 | ≥6.9×108 |
Anti-Tensile Strength | N/m2 | (0.2-0.5)×108 |
Specific Heat | J/kg·K | 600-900 |
Resistivity | Q.cm | >104 |
What's the application of Xinheng's permanent ferrite magnets?
Xinheng mainly manufactures the following types of ceramic arc segment magnets:
How Xinheng fabricates its permanent strontium ferrite magnet?
FERRITE POWDER GRADE OF INVERTER MOTORS MAGNET
|
INVERTER MOTORS MAGNET SPECIFICATION TABLE
|
The working principle of the sweeping robot mainly includes the following aspects:
Navigation and positioning: Sweeping robots are usually equipped with sensors (such as lidar, infrared sensors, cameras, etc.) to build a map through the scanning and identification of the environment, and then decide the cleaning path. High-end models may employ SLAM (Simultaneous localization and Map building) technology to manage the sweep process more efficiently and accurately.
Cleaning system: Sweeping robots are generally equipped with a variety of cleaning tools, such as the main brush, side brush and dust suction port. The main brush is used to clean dust and debris from the floor, while the side brush can clean corners and edge areas. The dust suction system draws debris into the dust box inside the robot through a fan.
Power system: Sweeping robots are usually battery-powered and equipped with electric motors to drive the wheels, allowing them to move on the ground. Battery life is an important factor affecting its working efficiency and cleaning range.
Intelligent control: There is usually a control unit inside the robot, which is responsible for processing sensor data, executing the cleaning plan and adjusting the cleaning mode. With preset modes (such as automatic cleaning, fixed cleaning, edge cleaning, etc.), the robot can adjust to different cleaning needs.
Charging and self-management: Many vacuum cleaners have the ability to recharge automatically. When the battery is low, the robot can automatically find a charging base for charging. In addition, some models also support intelligent functions such as timing cleaning and remote control.