This machine uses vertical drum structure. Transport mesh belt feed the bottle with screw. Clip the bottle, and turn it around by mechanical arm in continuous rotation. Washing spray pipe does swing and track movement repeatedly. Spray water and air alternately when the bottle is in upside down, and use ultrasonic washing. It has excellent washing effect. Machine is made up by bedplate, drum, screw lifter, transmission gear, water pump, filter and etc. After water injection, bottles move to water channel for 1 minute ultrasonic washing. Then screw sends bottles to lift wheel. Mechanical arm clip them and turn 180 degree to upside down. Wash them by water and air alternately.
All the cleaning fluid contacted parts use SS304 and non-toxic corrosion-resistant material. All working area use PC glasses. Prevent from the outside pollution. Machine has the ultimate filter. It makes cleaning water and compressed air reach the cleaning washing requirement.
This machine uses AC motor drive, frequency speed control and PLC control circuit. It has reliable performance. Water in tank has automatic constant temperature control with water level control switch. It prevents the machine from pump, ultrasonic and heater turning on in waterless condition. Pipeline has pressure display. Adjust the pressure by diaphragm valve. This machine can receive the signal from sterilization oven, filling and sealing machine. When bottle is in jam, machine will turn off automatically.
Bottle Size: 1-20 ml Ampoule, 2-25 ml Vial
Capability: 200-500 bottles/min
Bottle Washing Quality Rate: >99%
Bottle Break Rate: <0.3%
Water Consumption: 0.4-0.6 m3/h in 0.2-0.3 mpa
Gas Consumption: 40-50 m3/h in 0.25-0.35 mpa
Outside Dimension: 2099*2003*1169 mm
Machine Weight: 2000 kg
Power Supply: 380 V/ 50 Hz
Electric capability: 17.6 kw
2.KAGF-8 Filling, Stoperring and Sealing Machine
2.1 Brief Introduction
This machine is suitable for high accuracy filling for ampoule and vial in pharmaceutical field. It also can be used for ampoule sealing and vial stoppering. It has PLC for control, advanced electronic control technology and easy human-computer interface. It has no bottle no filling and no bottle no stoppering. The surface uses SS304, which meet GMP requirement.
2.2 Performance features
According to customer requirments, it can also be equipped with the following:
2.3 Specification
Bottle Size: 1-20 ml Ampoule & Vial
Needle Quantity: .8 pcs
Filling Error: ±1.5% (Servo Filling System+Ceramic Pump)
Oxygen Consumption: 0.2-0.3Mpa 1.2-1.5 m3/h
Coal Gas Consumption: 0.2-0.3Mpa 1.5-2.5 m3/h
Vacuum Pressure: 600 kpag
Speed of vacuum pumping: 20 m3/h
Vacuum exhaust speed: 500 L/min
Production capacity:
Ampoule, Vial | |
1ml;2ml;3ml;5ml | 20000 Bottles/Hour |
10ml;15ml; | 15000 Bottles/Hour |
Stoppering Acceptability: 99.9%
Dimension: 3,488 * 1,789 * 2,180mm
Weight: 2,600 KG
Power supply: 380V 50HZ
Power consumer: 3KW
3.KGL 300 Capping Machine
3.1 Brief Introduction
KGL Capping Machine is suitable for mould antibiotic bottles and bottles made from tube for 1~25ml. It can automatically complete some procedures such as bottle arranging, bottle in-feeding, cap-putting, cap-clamping and bottle out-feeding. Rolling type planet structure is adopted for capping part. It features firm and good sealing quality, even and no scratches on aluminum caps, low bottle breaking rate, high productive capacity and easy operation, etc. The control part adopts frequency convertor and speed adjustment, thus, to realize the function of stepless speed regulation. Protecting cover is required by clients.
3.2 Specification
Bottle Size: 2-25 ml Vial (Need change part)
Capacity: 300 Bottle/Min (5ml), Adjustable
Capping Heads: 12 Heads
Capping Acceptability: ≥99.9%
Bottle Breakage Radio: ≤0.01%
Power: 2.5 kw
Weight: 1500 kg
Dimension: 2200×1600×2450mm