High Quality Automatic Suppository Production Line with PLC control vaginal virgin liquid forming filling sealing
Function description
UB-2L Full-automatic Suppository Production Line is suitable for the production of special shape such ,to meet the
production of your suppository. (according to the specifications of your specifications)
The equipment adopts PLC programmable control and man-machine interface operation, easy operation, convenient adjustment, accurate temperature control and smooth operation.
The temperature sensor and microcomputer control system are used to realize high precision thermostatic control.
The liquid storage tank is made of 316L stainless steel, with proper volume, heat preservation and heating function, and accurate temperature control; The tank is equipped with a mixing device to ensure the homogeneity of the liquid in the VAT at any time. The reservoir can be connected with the filling mechanism through the pipe, and the liquid can be kept in circulation to ensure the fluidity of the liquid and satisfy the demand of filling.
The insertion type linear perfusion mechanism can be used to locate accurate, not dropping, and not hanging wall; The single-grain measurement is 0.5-5ml and the filling error is plus or minus 2%.
Continuous cooling design, the post-infusion suppository shell can be fully cooled and the liquid solid transformation is realized.
Continuous strip, continuous sealing, sealing process batch number self-printing; The sealing seal should be well sealed, with neat appearance and good value of not less than 98%.
Simple and reasonable design, convenient operation and maintenance.
Technical characteristic
1. Using inset filling, accurate in position, non-dribbling drug, non-hanging wall and high precise in counting.
2. Be wide in suitability, can be used to fill high gluing degree gelatin group and the traditional Chinese medicine ware.
3. Using PLC written formula control and industry grade person-machine inerface operation, possessing characteristics of high degreeautomatization convenience in adjustment highprecise thermo-control reliability in action and steady in running etc.
4. Having big volume storing fluid vessel, laying homeothermia stirring and fluid surface autocontrol assembly.
5. Relieving worker’s physical labor strength for lower position of filling drug fluid, laying cycling to supply fluid and keeping thermo equipment of channel pathways, and it will ensure drug fluid not be coagulated when machine stop.
6. Small area occupied,easy to operate.
7.Machine adopts Stainless Steel 304/316.
Working principle
The rolled plastic sheet material (PVC or PVC/PE) is pressed(formed) positively to blow and make a statue to take shape,and enter into filling procedure automatically,stirred equally drug fluidI(suppository liquid) is filled to nul nutshell automatically through high precise dosing pump,and is sheared into muti-strip iso-segment.
Then it will become solid cork granulation through much time cryo-stereotypia which will realize conversion from fluid to solid.
At last,it will be produced to end product suppository by mending form,filling,sealing,beating batch number and shearing working procedure.
Advantage of Equipment
High Accuracy of Filling
The injection pump body is processed by special process, so that the sealing performance between the piston and the pump body is better, and the infusion volume is more accurate. The dosages can be fine-tuned.
Combination structure of triangle knife and dot line knife
Make the both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.
Servo transferring shearing system
Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.
Filling parts without sticking material on the pump
The equipment filling pump has high precision, good sealing effect, smooth inner wall and good stability, so as to achieve the long-term operation without hanging wall phenomenon.
Stirring tank speed adjusting system
Because of the different viscosity of the drug matrix, the mixing effect cannot be fixed and the drug can be mixed before the filling, which can affect the drug content of the finished product.
Fractional cooling system
The cooling system adopts the latest grading cooling technology, which can be cooled and solved the phenomenon of the edge of cooled material drops and fracture when the medicine is tearing apart.
PLC Examine system
The on-line monitoring function of PLC can be used to detect and alarm the fault self-check.
Filling parts equipped with anti-static system
Note: by filling parts molding shell before if not including the equipment because of trace drug when filling in the flowing area close to the bolt shell under the action of electrostatic force along the shell wall climbing a short level which could reach the sealing parts of the bolt, thus will affect the back of the sealing quality.
Filling parts without sticking material on the pump
The equipment has high precision and good stability, so it can run without wall for a long time.
Sealing and Shearing 3 degrees pre-heating
Be cooled solid suppository into the sealing area: the level of preheating mold (hot) to secondary preheating mold (hot), heat sealing moulds (sealing) - > code (lot number) - hob (clip) above - counting shearing.
Easy operation
Control station height reasonable design, machine operation is simple.
Parameters list of UB-2L
Commodity | Full automatic suppository production line | Model | UB-2L |
Output | 3,000—3,600 pcs/h | single dosage | 0.5—5ml |
Dosage allowed | <±2% | Packaging Film | PVC PVCPE (thickness0.15mm) |
Stirring tank capacity | 20L | Air pressure | ≥0.6Mpa |
Air consumption/min | 1.5m3 | Water consumption/h | 50kg (recycling) |
Working voltage | 3 phase 380V | total power | 3KW |
Adopt forming shapes | other shapes | Machine Weight | 500KG |
Adapt Material | Synthetic fatty acid glycerol, glycerin gelatin, polyethylene glycol etc | Each distance of suppository | 17.4mm |
Overall dimensions | L2,000mm×W1,590mm×H1,800mm |