86AHS630-14F 1.8/3.6A Eight Wires 2 Phase Hybrid Stepper Motor
1. Products Overview
Step motor is a motor that converts the electrical pulse signal into the corresponding angle displacement. For each of the pulse signal, the rotor rotates a certain angle accordingly, and the speed is proportional to the input pulses’ frequency. Therefore, step motor is also called pulse motor.
The biggest difference between step motor compared to other control motors is that it receives digital control signals (pulses) and converts into angle displacement accordingly. Enter a pulse signal to get a specified position increment. Compared with the traditional DC control system, such a so-called incremental position control system, the stepper system complexity and cost are significantly reduced. The angular displacement of the stepping motor is strictly proportional to the number of input pulse, and it is synchronized with the pulse in time. Therefore, by controlling the pulse frequency and pulse quantity, the motor shaft speed, and position can be controlled precisely too.
At the same time, Kaifull has solved many problems of traditional stepper drivers buy the latest patented technologies. There are many middle and high end customers globally, and they highly appreciate our stepper motor and drives very much.
Several advantages of stepper motors
High precision
The rotation angle of the stepper motor can be finely controlled, and each step corresponds to a determined rotation angle, so the rotation accuracy of the stepper motor is very high. Compared with traditional DC and AC motors, stepper motors can more accurately control position and angle, making them suitable for applications that require high-precision position control.
Wide speed adjustment range
The speed of a stepper motor is determined by the driving current and voltage, so the stepper motor can achieve a wide range of speed adjustment. Meanwhile, according to different loads, the stepper motor can adapt to load changes by changing the driving signal, thereby maintaining a constant speed. Based on the frequency of the input pulse signal, smooth speed regulation can be achieved.
Fast response speed
The response speed of the stepper motor is very fast, and it can complete rotation instructions in milliseconds. This is determined by the special nature of the stepper motor control method. Traditional motors require acceleration and deceleration processes to achieve rotation, while stepper motors can achieve rapid rotation by controlling pulse frequency and time.
High torque
A stepper motor can generate a very large torque and maintain a high torque even at high speeds. This is due to the special driving method of the stepper motor, which can maintain a constant torque output in each stepper cycle. Therefore, stepper motors are suitable for applications that require high torque generation.
Long service life and cost savings
The production cost of stepper motors is relatively low, occupying small space, and easy to install and maintain, so their usage cost is very low. Meanwhile, due to the ability to achieve position and angle control through control signals, complex sensors and control circuits in traditional control methods can be eliminated, resulting in cost savings. At the same time, the stepper motor does not need to adjust the phase through brushes and commutators like ordinary DC motors, reducing friction. In addition, we use unique and high-quality materials, so the Kaifu hybrid stepper motor has a long lifespan and hardly requires special maintenance, further reducing customer costs.
Target Applications of Kaifull PRMCAS Hybrid Stepper Motors
Mainly used in industries, aerospace, robotics, precision measurement and other fields, such as optoelectronic theodolites for tracking satellites, military instruments, communication and radar equipment, the widespread application of subdivision drive technology makes the phase number of motors not limited by step angle, bringing convenience to product design. At present, in the subdivision drive technology of stepper motors, chopping constant current drive, instrument pulse width modulation drive, and current vector constant amplitude uniform rotation drive control are adopted, greatly improving the operating accuracy of stepper motors and promoting the development of stepper motors in the direction of high-speed and precision in medium and low-power applications.
Kaifull hybrid stepper motors are currently widely used in various automation equipment and instruments such as engraving machines, laser machines, CNC machine tools, textile and clothing machinery, medical equipment, measuring equipment, electronic processing equipment, packaging machinery equipment, etc.
In the field of robotics
In the field of robotics, stepper motors are widely used to control the motion and direction of robot arms. By sending pulse signals on the motor, the robot can easily and accurately pick up or place items.
Printing assembly
In the printing and assembly industry, stepper motors achieve high-quality printing and assembly by controlling the movement of rollers, discs, and other moving parts on the printing machine.
Medical devices
In the field of medical devices, stepper motors are used to control the automated positioning and movement of surgical robots and medical equipment.
3D printing
In 3D printing technology, stepper motors can achieve complex 3D structures and shapes by controlling the movement of the print head.
Industrial automation
In the field of industrial automation, stepper motors are widely used in the control of various equipment, such as engraving machines, laser machines, CNC machine tools, textile and clothing machinery, medical equipment, measuring equipment, electronic processing equipment, packaging machinery and other automation equipment and instruments.
In summary, stepper motors have become an indispensable component in various application fields, helping various devices and machines complete complex actions through their stable motion and precise control.
2. Hybrid Stepper Motor General Technical Specifications
Step Angle | 1.8° (2 Phase) |
Step Angle Accuracy | 0.09° |
Shaft Type | Single shaft, Dia. 14.0 or 12.7mm (Customizable) |
Max. Temperature Rise | Less than 80 °C (Rated Current) |
Max. Surface Temperatures | Max Allowed 100℃ |
Ambient Temperature | -20 °C ~ +50 °C |
Insulation Grade | 100 MΩ Min. , Class B |
Dielectric Strengt | 500 VAC for 1 Minute |
Max. Axial Load | 60N |
Max. Radial Load | 320N (10mm from mounting Surface) |
Certificates | Rohs, CE, CCC (As per Customer Need) |
3. Hybrid Stepper motor Performance Datasheet
Model | Current A/Ø | Resistance Ω/Ø | Inductance mH/Ø | Holding Torque N.m | Rotor Inertia g.cm2 | Lead # of Leads | Weight kg | Length mm | Matching Drive |
86AHS630-3608S-96-14F | 3.6 Parrallel | 0.9 | 9 | 6.3 | 1850 | 8 | 2.7 | 96 | Y2SA2 |
86AHS630-1808S-96-14F | 1.8 Serial | 3.6 | 36 | 6.3 | 1850 | 8 | 2.7 | 96 | Y2SA2 |
4. Mechanical Dimensions (in mm)
5. Wiring Diagram
6. Torque Speed Curves