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PLF090-L3 3-stage RATIO 64 to 350 High Quality Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
The following are several common APPLICATIONS of planetary reducer in the industrial field:
Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment such as sealing machines, filling machines, labeling machines, and marking machines to achieve efficient and accurate packaging movements.
Textile machinery: Planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance, high reliability forces, which are widely used in aircraft, missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
Kaifull PRMCAS planetary gearbox feature and advantages
Rich specifications
The planetary deceleration machine is rich in specifications and provides a flexible and diverse choice for the power transmission system.
Planetary reducer has various designs of the input speed, output speed, output torque, and motion inertia, which provides a flexible and diverse choice for equipment design.
Multi-speed ratio, long service life
For the same load capacity, the planetary decelerator has a longer service life than a traditional reducer.
They have a variety of speed reduction ratios to meet the specific requirements of applications.
Small volume and light weight
For Kaifull PRMCAS planetary gearboxes, the highest quality material is used, so the rigidity, accuracy and durability of the gear, the power density, and power density are greatly improved than traditional materials, making the overall volume of the decelerator smaller and lighter, so the energy conversion efficiency is higher. At the same time, the overall volume and weight of the equipment can also be smaller.
High transmission efficiency
Planetary reducer can be as high as 98%in terms of efficiency. The main reason for this high efficiency is that its design is used by multiple star wheels to achieve efficient transmission. At this high efficiency, the original power of the equipment can be the original power of the equipment. The loss of mechanical energy loss is reduced a lot, and the fault tolerance rate is low and efficient.
High accuracy
Due to the large contact area of the planetary gear speed reducer and the number of gear wheels, the accuracy is high, which can meet the high-precision transmission requirements. At the same time, high-quality materials are used to make the accuracy stable running time. For example, it is very suitable for equipment such as machine tool machinery and spraying machinery to require high-precision requirements.
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
Matched Motors | Servos 400W,750W, | |||||||||
Reduction Ratios | 64:1 | 80:1 | 100:1 | 125:1 | 140:1 | 175:1 | 200:1 | 250:1 | 280:1 | 350:1 |
Backlash (arcmin) | <15arcmin | |||||||||
Rated Input Speed (rpm) | 3000 | |||||||||
Max. Input Speed (rpm) | 6000 | |||||||||
Rated Outout Torque (N.m) | 120 | 120 | 120 | 132.5 | 120 | 132.5 | 120 | 132.5 | 120 | 132.5 |
Max. Output Torque (N.m) | 240 | 240 | 240 | 265 | 240 | 265 | 240 | 265 | 240 | 265 |
Rotor Inertia (Kgcm2) | 0.291 | 0.291 | 0.291 | 0.291 | 0.291 | 0.291 | 0.283 | 0.283 | 0.283 | 0.283 |
Max. Radical Force (N.m) | 1020 | |||||||||
Max. Axial Force (N.m) | 850 | |||||||||
Average Lifetime (hours) | 20000 | |||||||||
Noise Level (dB) | 65 | |||||||||
IP Grade | IP65 | |||||||||
Lubrication | Long-term Grease | |||||||||
Efficiency | 95% | |||||||||
Weight (Kg) | 3.4 | |||||||||
Shaft Adaptor | Available |
Technical specifications of more models of PLF060 to PLF120 Series
PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | ||||
Model | Unit | PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | Ratio | Stage |
Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
27 | 86 | 86 | 222 | 605 | 4 | |||
27 | 94.5 | 94.5 | 235 | 420 | 5 | |||
19.5 | 64 | 64 | 158 | (270) | 7(8) | |||
8.5 | 39.5 | 39.5 | 93 | - | 10 | |||
96 | 96 | 250 | 680 | 12 | ||||
96 | 96 | 250 | - | 15 | 2 | |||
30 | 96 | 96 | 250 | 680 | 16 | |||
30 | 96 | 96 | 250 | 680 | 20 | |||
33 | 105.5 | 105.5 | 264 | 460 | 25 | |||
30 | 96 | 96 | 250 | (680) | 28(32) | |||
33 | 105.5 | 105.5 | 364 | - | 35 | |||
30 | 96 | 96 | 250 | 460 | 40 | |||
33 | 105.5 | 105.5 | 364 | (310) | 50(64) | |||
21.5 | 71.5 | 71.5 | 177 | - | 70 | |||
37.5 | 120 | 120 | 310 | 900 | 64 | 3 | ||
37.5 | 120 | 120 | 310 | 900 | 80 | |||
37.5 | 120 | 120 | 310 | 900 | 100 | |||
41.0 | 132.5 | 132.5 | 329 | 580 | 125 | |||
37.5 | 120 | 120 | 310 | (580) | 140(160) | |||
41.0 | 132.5 | 132.5 | 329 | - | 175 | |||
37.5 | 120 | 120 | 310 | 580 | 200 | |||
41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) | |||
37.5 | 120 | 120 | 310 | (580) | 280(320) | |||
41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) | |||
Emegency stop torque | N*m | 2 times Rated output torque | ||||||
Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | ||
Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | ||
Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | ||
Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | ||
Efficiency | % | Single[97%] | Double[95%] | |||||
Average lifetime | h | 20000 | ||||||
Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | 1 | |
1.6 | 4.2 | 8.9 | 18 | 25 | 2 | |||
1.8 | 4.7 | 9.8 | 21 | 31 | 3 |
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Working Priciples
The planetary reducer is a power transmission agency that uses the speed converter of gears to slow down the rotation of the motor to the required speed and get an increased torque at the same time. Generally speaking, the ratio of the number of large wheel to the gear is the small wheel is transmission ratio.
In practical applications, planetary reducers are usually used with power sources, such as servo motors and step motors to achieve accurate position control, speed adjustment and torque increase. In addition, due to its characteristics of high deceleration ratio and high precision, planetary gearboxes are also widely used in the fields of robots, CNC machine tools, packaging machinery, textile machinery. In these fields, the efficient transmission and precise control of the planetary reducer are of great significance to improving production efficiency and product quality.
Kaifull PRMCAS planetary gearbox in Functions:
Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.
Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.
Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.
Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.