Specifications
Brand Name :
PRMCAS
Model Number :
ZPLF090-L2-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Supply Ability :
10000pcs per Month
Delivery Time :
7-14days for standad version customization 3-4weeks
Packaging Details :
1pcs for each carton
Reduction Ratios :
12, 15, 16, 20, 25, 28, 35, 40, 50, 70
Input Speed :
Rated 3000rpm, Max. 6000rmp
Output Torque :
Rated 21.5-33N.m, Max. 2 times of the rated
Backlash :
<12arcmin
Matching Motors :
Servo motor 400W, 750W and stepper Nema 34, frame size 86mm
Average Lifetime :
>20000h
Highlights :
Low Noise, high performance and reliability, high speed and torque, Cost-effective
Customization :
Supported
Description

PRMCAS -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences

ZPLE090-L2 2-stage RATIO 12 to 70 Right-angle Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications

1. Products Overview

High precision ZPLF060-L2-(12, 15, 16, 20, 25, 28, 35, 40, 50, 70)-S2-P2 series planetary gearboxs are widely used in industrial automation fields and widely appreciated by our customer all over the world.

Kaifull PRMCA planetary gear reducers applications reference.

Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.

The following are several common applications of planetary reducer in the industrial field:

Machine tool manufacturing

Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.

Automated production line

Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.

Packaging machinery

Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.

Textile Machinery

Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.

The automotive industry

Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.

Metallurgical industry

In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.

Shipping industry

The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.

Kaifull Planetary Reducers Features and advantages

Rich specifications

The planetary deceleration machine is rich in specifications and provides a flexible and diverse choice for the power transmission system.

Planetary reducer has various designs of the input speed, output speed, output torque, and motion inertia, which provides a flexible and diverse choice for equipment design.

Multi-speed ratio, long service life

For the same load capacity, the planetary decelerator has a longer service life than a traditional reducer.

They have a variety of speed reduction ratios to meet the specific requirements of applications.

Small volume and light weight

For Kaifull PRMCAS planetary gearboxes, the highest quality material is used, so the rigidity, accuracy and durability of the gear, the power density, and power density are greatly improved than traditional materials, making the overall volume of the decelerator smaller and lighter, so the energy conversion efficiency is higher. At the same time, the overall volume and weight of the equipment can also be smaller.

High transmission efficiency

Planetary reducer can be as high as 98%in terms of efficiency. The main reason for this high efficiency is that its design is used by multiple star wheels to achieve efficient transmission. At this high efficiency, the original power of the equipment can be the original power of the equipment. The loss of mechanical energy loss is reduced a lot, and the fault tolerance rate is low and efficient.

High accuracy

Due to the large contact area of the planetary gear speed reducer and the number of gear wheels, the accuracy is high, which can meet the high-precision transmission requirements. At the same time, high-quality materials are used to make the accuracy stable running time. For example, it is very suitable for equipment such as machine tool machinery and spraying machinery to require high-precision requirements, because the arc score of precision planet reducer can reach 0.05 points, which can meet users with high requirements for high requirements for accuracy.

Naming Rules

ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

2. Main Technical Specifications

If you need the mechanical drawings of a model or want any customization, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.

Matched Motors Servo motor 400W, 750W and stepper Nema 34, frame size 86mm
Reduction Ratios 12:1 15:1 16:1 20:1 25:1 28:1 35:1 40:1 50:1 70:1
Backlash (arcmin) <12 arcmin
Rated Input Speed (rpm) 3000
Max. Input Speed (rpm) 6000
Rated Outout Torque (N.m) 96 96 96 96 105.5 96 105.5 96 105.5 71.5
Max. Output Torque (N.m) 192 192 192 192 211 192 211 192 211 143
Rotor Inertia (Kgcm2) 0.4 0.309 0.291 0.291 0.291 0.285 0.285 0.2835 0.283 0.283
Max. Radical Force (N.m) 1020
Max. Axial Force (N.m) 850
Average Lifetime (hours) >20000
Noise Level (dB) 60
IP Grade IP65
Lubrication Long-term Grease
Efficiency 95%
Weight (Kg) 8.2
Shaft Adaptor Available

Technical specifications of more models of ZPLFZPLF Series,

ZPLF060 ZPLF090 ZPLF120
Item Unit ZPLE060 ZPLE090 ZPLE120 Ratio Stage
Rated output torque N.m 16.5 60 148 3 1
27 86 222 4
27 94.5 235 5
19.5 64 158 7
8.5 39.5 93 10
  96 250 12 2
  96 250 15
30 96 250 16
30 96 250 20
33 105.5 264 25
30 96 250 28
33 105.5 364 35
30 71.5 250 40
33 120 364 50
21.5 120 177 70
37.5 120 310 64 3
37.5 132.5 310 80
37.5 120 310 100
41 132.5 329 125
37.5 120 310 140
41 132.5 329 175
37.5 120 310 200
41 132.5 329 250
37.5 120 310 280
41 132.5 329 350
Emergency stop torque N.m 2 Times of the rated
Nominal Imput speed rpm 3000 3000 2000    
Max. input speed rpm 6000 6000 3500    
Max. radial force N 170 1020 2230    
Max. axial force N 120 850 1550    
Efficiency % Single 97%, Double 95%  
Average lifetime hour 20000  
Weight kg 2.2 4.7 11.5   1
2.5 5.3 13.5   2
2.8 5.9 15.7   3
3. Mechanical Drawings (in mm) & Wirings

If you need the mechanical drawings of a model or want any customization, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.

ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes Available

ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

4. High Standard Quality Management System

ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

5. Warrenty and Services
  • Warranty period is from 18months to 2 years depending on products.
  • 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
  • Remote or onsite technical training services etc.
  • More services as per customer need.
6. Background Knowledge

Planetary Reducer is a widely used industrial product that can reduce the speed of the motor and increase the output torque.

Planet reducer is usually closely combined with an inner tooth ring on the teeth box housing. The center of the teeth box has a solar gear driven by an external power, and the three planetary wheels are coincided with the solar wheel. When the planetary decelerator is an external input power driving the solar teeth, it can drive the planetary gear rotation, the output power of the force axis, and reduce the output speed.

In addition to the basic principles of the planetary wheel system, the performance of the planetary deceleration is also affected by many other factors. For example, the selection of materials, the application of thermal treatment process, the processing accuracy of the gear, the design of the assembly, and the design of the lubrication system will affect the performance of the reducer. Therefore, in order to obtain high efficiency, high stability, and long lifetime, strict quality control needs to be implemented in product design, manufacturing and testing etc.

Terms of Planetary Gear Reducers

Speed reduction ratio: The value of the inputting speed ratio to the output speed.

Stage number: Number of planetary gears’ stage. Because a set of planetary gears cannot meet a large transmission ratio, sometimes two or three sets are needed to meet the user's requirements for larger transmission ratios. Due to the increase of the number of planetary gears, the length of the planetary gearbox will increase and the efficiency will decrease.

Full load efficiency: Refers to the power transmission efficiency of the reducer with the maximum load (failure output torque).

Average lifetime: Refers to the continuous working time when the gearbox is carrying the rated load with the highest input speed.

Rated output torque: The standard output torque value for a planetary gear reducer. At this value, when the output speed is 100 rpm, the life span of the reducer is the average life. Exceeding this value, the average life span of the deceleration will decrease. When the output torque is more than twice the value, the reducer fails.

Lubrication: No need to lubricate. The planetary speed reducer is a full sealing device, so there is no need to use lubricating fat in the entire use period.

Noise: The unit is decibel (DB). This value is measured when the input speed is 3000 rpm/minute, without load, and one meter away from the reducer.

Backlash: Fix the output end, rotate the input end clockwise and counterclockwise, so that when the output end generates the rated torque ±2% torque, there is a tiny corner displacement at the input terminal of the reducer. The unit is arc-min, which is one-sixth of one degree.

Planetary Reducer is a widely used industrial product that can reduce the speed of the motor and increase the output torque.

Planet reducer is usually closely combined with an inner tooth ring on the teeth box housing. The center of the teeth box has a solar gear driven by an external power, and the three planetary wheels are coincided with the solar wheel. When the planetary decelerator is an external input power driving the solar teeth, it can drive the planetary gear rotation, the output power of the force axis, and reduce the output speed.

In addition to the basic principles of the planetary wheel system, the performance of the planetary deceleration is also affected by many other factors. For example, the selection of materials, the application of thermal treatment process, the processing accuracy of the gear, the design of the assembly, and the design of the lubrication system will affect the performance of the reducer. Therefore, in order to obtain high efficiency, high stability, and long lifetime, strict quality control needs to be implemented in product design, manufacturing and testing etc.

Terms of Planetary Gear Reducers

Speed reduction ratio: The value of the inputting speed ratio to the output speed.

Stage number: Number of planetary gears’ stage. Because a set of planetary gears cannot meet a large transmission ratio, sometimes two or three sets are needed to meet the user's requirements for larger transmission ratios. Due to the increase of the number of planetary gears, the length of the planetary gearbox will increase and the efficiency will decrease.

Full load efficiency: Refers to the power transmission efficiency of the reducer with the maximum load (failure output torque).

Average lifetime: Refers to the continuous working time when the gearbox is carrying the rated load with the highest input speed.

Rated output torque: The standard output torque value for a planetary gear reducer. At this value, when the output speed is 100 rpm, the life span of the reducer is the average life. Exceeding this value, the average life span of the deceleration will decrease. When the output torque is more than twice the value, the reducer fails.

Lubrication: No need to lubricate. The planetary speed reducer is a full sealing device, so there is no need to use lubricating fat in the entire use period.

Noise: The unit is decibel (DB). This value is measured when the input speed is 3000 rpm/minute, without load, and one meter away from the reducer.

Backlash: Fix the output end, rotate the input end clockwise and counterclockwise, so that when the output end generates the rated torque ±2% torque, there is a tiny corner displacement at the input terminal of the reducer. The unit is arc-min, which is one-sixth of one degree.

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ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

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Brand Name :
PRMCAS
Model Number :
ZPLF090-L2-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Contact Supplier
video
ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox
ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox
ZPLF090-L2 Spur Planetary Gearbox Right Angle High Torque Nema 34 Reduction Gearbox

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

Verified Supplier
3 Years
guangdong
Since 2010
Business Type :
Manufacturer, Distributor/Wholesaler
Total Annual :
80000000-100000000
Employee Number :
500~600
Certification Level :
Verified Supplier
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