Specifications
Brand Name :
PRMCAS
Model Number :
PLE160-L3-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Supply Ability :
10000pcs per Month
Delivery Time :
7-14days for standad version customization 3-4weeks
Packaging Details :
1pcs for each carton
Reduction Ratios :
64, 80, 100, 125, 160, 175, 200, 256, 320, 512
Input Speed :
Rated 2000rpm, Max. 3500rmp
Output Torque :
Rated 400-900N.m, Max. 2 times of the rated
Backlash :
<15arcmin
Matching Motors :
Servo motor 1.5/2/2.3/2.5/3/3.5/4.5/5.5KW and stepper Nema 42 & 52, frame size 110/130/180mm
Average Lifetime :
>20000h
Highlights :
Low Noise, high performance and reliability, high speed and torque, Cost-effective
Customization :
Supported
Description

PRMCAS -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences

PLE160-L3 3-stage RATIO 64 to 512 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications

1. Products Overview

High precision PLE160-L3-(64, 80, 100, 125, 160, 175, 200, 256, 320, 512)-S2-P2 series planetary gearboxs are widely used in industrial automation fields and highly appreciated by customers globally.

Kaifull PRMCAS Spur Gear Planetary Gearbox Applications

Machinery manufacturing: Planetary reducer can be used to drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.

Packaging machinery: Planetary reducer can be used to drive various packaging equipment such as sealing machines, filling machines, labeling machines, and marking machines to achieve efficient and accurate packaging movements.

Textile machinery: Planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.

Printing machinery: Planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.

The field of aerospace: Planetary reducer can be used as high precision, high performance, high reliability forces, which are widely used in aircraft, missiles, satellites, aerospace fields.

Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.

The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.

Medical equipment: Planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.

Metallurgical machinery: Planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.

Various industrial robots: Planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.

Kaifull Prmcas Planetary Gear Reducer Features and Advantages

Wide reduction ratio range. There are many groups of gear meshing transmission of planetary reducer. The number of gear groups is large, and the transmission speed increases correspondingly.

High carrying capacity. This is because the reducer has many teeth meshed at the same time, and the material rigidity used in the tooth strips is high. After precision processing, the overall carrying capacity of the planetary reducer improves effectively.

High transmission accuracy. The meshing accuracy between the gears is high, which can be less than 1 arc-min. Compared to other types of reducers, it is a high precision reducer.

High efficiency and stable movements. Because each group of gears in the gear reducer only bite the single tooth surface during the deceleration, the gear surface stress requirements are greater when the torque is equal. Therefore, the gear design must be used in large modes and thickness. The larger the gear mold, the greater the tolerance value between the gears, the higher the gap between the gear, and the accumulated side gap accumulated between each deceleration ratio will increase. The precise planetary gearbox combines the unique multi-point uniform, tightly combined structure and the arc structure of the outer gear. In addition to improving the efficiency of the reducer, the design itself can also achieve high -precision positioning.

Easy installation. There are three basic components of the planetary reducer: simple structure, small parts, convenient installation, input and output shaft coaxial, so the structure is simple and the installation is convenient.

The precision planetary reducer is small, light in weight. These characteristics make design more valuable. Among the traditional gear deceleration devices, multiple groups of large and small gears reduce speed through biased transmission. The deceleration ratio is generated by the multiple times of the two gears, and the distance between the size of the gears is pulled open a certain distance. Therefore, the gearbox has a huge room. Especially in the case of high rotating rate, more than two deceleration gear boxes are needed to connect. The structural strength is relatively weakened, the length of the gearbox is longer, resulting in a particularly large volume and a particularly large weight. The structure of the planetary reducer can be repeatedly connected according to the required number of paragraphs, or multiple combinations can be completed separately.

High torque and anti-impact capabilities. Traditional gear is driven by the squeezing of a few contact surfaces between the two gears. All the loads are concentrated on a few contacted surfaces, so it is easy to cause friction between the gears and breaks. The planet reducer has 6 larger 360 degree uniform loads on the gear contact surface. Multiple tooth surfaces of the planet reducer uniformly be uniformly affected by instantaneous impact loads, making the planet deceleration a greater impact. Excessive loads and damage or cracking of the subject and bearings.

Naming Rules

PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

2. Main Technical Specifications

Matched Motors Servos motor: 750W, 1000W, 1.5KW
Steppers motor: Nema 42 & 52, frame size 110mm & 130mm
Reduction Ratios

64:1

80:1 100:1 125:1 160:1 175:1 200:1 256:1 320:1 512:1
Backlash (arcmin) <15 arcmin
Rated Input Speed (rpm) 2000
Max. Input Speed (rpm) 3500
Rated Outout Torque (N.m) 900 900 900 580 580 NA 580 900 580 400
Max. Output Torque (N.m) 1800 1800 1800 1160 1160 NA 1160 1800 1160 800
Rotor Inertia (Kgcm2) 4.93 4.93 4.93 4.84 4.84 NA 4.84 4.84 4.84 4.84
Max. Radical Force (N.m) 2200
Max. Axial Force (N.m) 2300
Average Lifetime (hours) >20000
Noise Level (dB) 65
IP Grade IP65
Lubrication Long-term Grease
Efficiency 95%
Weight (Kg) 29
Shaft Adaptor Available

Technical specifications of more models of PLE060 to PLE120 Series

PLF060 PLF080 PLF090 PLF120 PLF160
Model Unit PLE060 PLE080 PLE090 PLE120 PLE160 Ratio Stage
Rated output torque N*m 16.5 60 60 148 310 3 1
27 86 86 222 605 4
27 94.5 94.5 235 420 5
19.5 64 64 158 (270) 7(8)
8.5 39.5 39.5 93 - 10
  96 96 250 680 12
  96 96 250 - 15 2
30 96 96 250 680 16
30 96 96 250 680 20
33 105.5 105.5 264 460 25
30 96 96 250 (680) 28(32)
33 105.5 105.5 364 - 35
30 96 96 250 460 40
33 105.5 105.5 364 (310) 50(64)
21.5 71.5 71.5 177 - 70
37.5 120 120 310 900 64 3
37.5 120 120 310 900 80
37.5 120 120 310 900 100
41.0 132.5 132.5 329 580 125
37.5 120 120 310 (580) 140(160)
41.0 132.5 132.5 329 - 175
37.5 120 120 310 580 200
41.0 132.5 132.5 329 (900) 250(256)
37.5 120 120 310 (580) 280(320)
41.0 132.5 132.5 329 (400) 350(512)
Emegency stop torque N*m 2 times Rated output torque  
Norminal input speed rmp 3000 3000 3000 2000 2000    
Maximum input speed rmp 6000 6000 6000 3500 3500    
Maximum radial force N 170 1020 1020 2230 2200    
Maximum axial force N 120 850 850 1550 2300    
Efficiency % Single[97%] Double[95%]  
Average lifetime h 20000  
Weight kg 1.4 3.7 8.0 16 19   1
1.6 4.2 8.9 18 25   2
1.8 4.7 9.8 21 31   3

3. Mechanical Drawings (in mm) & Wirings

If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.

PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes Available

PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

4. High Standard Quality Management System

PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

5. Warrenty and Services
  • Warranty period is from 18months to 2 years depending on products.
  • 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
  • Remote or onsite technical training services etc.
  • More services as per customer need.
6. Background Knowledge

Working Principles

Planetary Reducer is a widely used industrial product that can reduce the speed of the motor and increase the output torque.

Planet reducer is usually closely combined with an inner tooth ring on the teeth box housing. The center of the teeth box has a solar gear driven by an external power, and the three planetary wheels are coincided with the solar wheel. When the planetary decelerator is an external input power driving the solar teeth, it can drive the planetary gear rotation, the output power of the force axis, and reduce the output speed.

In addition to the basic principles of the planetary wheel system, the performance of the planetary deceleration is also affected by many other factors. For example, the selection of materials, the application of thermal treatment process, the processing accuracy of the gear, the design of the assembly, and the design of the lubrication system will affect the performance of the reducer. Therefore, in order to obtain high efficiency, high stability, and long lifetime, strict quality control needs to be implemented in product design, manufacturing and testing etc.

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PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

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Brand Name :
PRMCAS
Model Number :
PLE160-L3-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Contact Supplier
video
PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer
PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer
PLE160-L3 Spur Planetary Gearbox High Torque Nema 42 Nema 52 Precision Planetary Reducer

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

Verified Supplier
3 Years
guangdong
Since 2010
Business Type :
Manufacturer, Distributor/Wholesaler
Total Annual :
80000000-100000000
Employee Number :
500~600
Certification Level :
Verified Supplier
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