Specifications
Brand Name :
PRMCAS
Model Number :
PLE042-L2-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Supply Ability :
10000pcs per Month
Delivery Time :
7-14days for standad version customization 3-4weeks
Packaging Details :
1pcs for each carton
Reduction Ratios :
16, 20, 25, 32, 40, 64
Input Speed :
Rated 3000rpm, Max. 6000rmp
Output Torque :
Rated 8-12N.m, Max. 2 times of the rated
Backlash :
<12arcmin
Matching Motors :
Servo 100W, 200W, 250W and stepper Nema 17 frame size 42mm
Average Lifetime :
>20000h
Highlights :
Low Noise, high performance and reliability, high speed and torque, Cost-effective
Customization :
Supported
Description
PRMCAS -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences

PLE042-L2 2-stage RATIO 16 to 64 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications

1. Products Overview

Kaifull Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.

The following are several common APPLICATIONS of planetary reducer in the industrial field:

Machine tool manufacturing

Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.

Automated production line

Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.

Packaging machinery

Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.

Textile Machinery

Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.

The automotive industry

Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.

Metallurgical industry

In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.

Shipping industry

The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.

Kaifull PRMCAS planetary gearbox feature and advantages

High drive efficiency: The transmission efficiency of planetary reducer is usually high, and can reach more than 90%. This is because in the planetary gear transmission, multiple gears pass the power at the same time, reducing the transmission loss.

Large torque output: Planetary reducer can achieve larger torque output through multi-stage gear transmission. Each planet wheel can withstand part of the load, so that the overall load is scattered to multiple gears, increasing the torque output capacity.

Compact structure: The planetary reducer has a compact structural design. The gear device is located in a closed outer gear and occupies relatively small space. This makes the planetary gearbox special advantageous in limited space applications.

High rigidity and accuracy: Planetary reducer has high rigidity and accuracy, which can provide accurate output movement and position control. This makes the planetary reducer very important in applications that require precision exercise and positioning, such as industrial machinery and automation equipment.

Stable output movement: Due to the coordination of multiple gears, the planetary reducer provides smooth output motion, which reduces the production of vibration and noise. This is very important for applications that require low noise and stable operation.

Rich specifications and options: Planetary reducer has a variety of configurations and options, such as different deceleration ratios, input and output shaft layout, attachment and sensor installation to meet the requirements of specific applications.

Naming Rules

PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

2. Main Technical Specifications

If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.

Matched Motors Servos motor: 100W, 200W, 250W
Steppers motor: Nema 17 frame size 42mm
Reduction Ratios 16:1 20:1 25:1 32:1 40:1 64:1
Backlash (arcmin) <12 arcmin
Rated Input Speed (rpm) 3000
Max. Input Speed (rpm) 6000
Rated Outout Torque (N.m) 12 12 10.5 12 10.5 8
Max. Output Torque (N.m) 24 24 21 24 21 16
Rotor Inertia (Kgcm2) 0.022 0.019 0.019 0.017 0.016 0.016
Max. Radical Force (N.m) 185
Max. Axial Force (N.m) 150
Average Lifetime (hours) >20000
Noise Level (dB) 60
IP Grade IP65
Lubrication Long-term Grease
Efficiency 95%
Weight (Kg) 0.9
Shaft Adaptor Available

Technical specifications of more models of PLE060 to PLE120 Series

PLF060 PLF080 PLF090 PLF120 PLF160
Model Unit PLE060 PLE080 PLE090 PLE120 PLE160 Ratio Stage
Rated output torque N*m 16.5 60 60 148 310 3 1
27 86 86 222 605 4
27 94.5 94.5 235 420 5
19.5 64 64 158 (270) 7(8)
8.5 39.5 39.5 93 - 10
  96 96 250 680 12
  96 96 250 - 15 2
30 96 96 250 680 16
30 96 96 250 680 20
33 105.5 105.5 264 460 25
30 96 96 250 (680) 28(32)
33 105.5 105.5 364 - 35
30 96 96 250 460 40
33 105.5 105.5 364 (310) 50(64)
21.5 71.5 71.5 177 - 70
37.5 120 120 310 900 64 3
37.5 120 120 310 900 80
37.5 120 120 310 900 100
41.0 132.5 132.5 329 580 125
37.5 120 120 310 (580) 140(160)
41.0 132.5 132.5 329 - 175
37.5 120 120 310 580 200
41.0 132.5 132.5 329 (900) 250(256)
37.5 120 120 310 (580) 280(320)
41.0 132.5 132.5 329 (400) 350(512)
Emegency stop torque N*m 2 times Rated output torque  
Norminal input speed rmp 3000 3000 3000 2000 2000    
Maximum input speed rmp 6000 6000 6000 3500 3500    
Maximum radial force N 170 1020 1020 2230 2200    
Maximum axial force N 120 850 850 1550 2300    
Efficiency % Single[97%] Double[95%]  
Average lifetime h 20000  
Weight kg 1.4 3.7 8.0 16 19   1
1.6 4.2 8.9 18 25   2
1.8 4.7 9.8 21 31   3

3. Mechanical Drawings (in mm) & Wirings

If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.

PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes Available

PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

4. High Standard Quality Management System

PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

5. Warrenty and Services
  • Warranty period is from 18months to 2 years depending on products.
  • 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
  • Remote or onsite technical training services etc.
  • More services as per customer need.
6. Background Knowledge

Working Priciples

Planetary reducer is a power transmission agency. The structure is closely integrated on the teeth box shell by an inner teeth ring. There is a solar gear driven by the center of the ring teeth. The gear and other divisions are combined with the planetary gear group on the tray. The planetary gear of this group relies on the force shaft, inner teeth ring and solar teeth support. The trajectory of the inner teeth ring rotates along the center. Use the speed converter of the gear to reduce the rotation of the motor (motor) to the required rotation and get a large torque.

Kaifull PRMCAS planetary gearbox in Functions:

Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.

Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.

Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.

Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.

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PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

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Brand Name :
PRMCAS
Model Number :
PLE042-L2-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Contact Supplier
video
PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation
PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation
PLE042-L2 RATIO 16 TO 64 Spur Gear Planetary Gearbox For CNC And Industrial Automation

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

Verified Supplier
3 Years
guangdong
Since 2010
Business Type :
Manufacturer, Distributor/Wholesaler
Total Annual :
80000000-100000000
Employee Number :
500~600
Certification Level :
Verified Supplier
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