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PLE042-L3 3-stage RATIO 64 to 512 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common APPLICATIONS of planetary reducer in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.
Kaifull PRMCAS planetary gearbox feature and advantages
High accuracy: The working principle and structure of the planetary reducer makes the error in the transmission process very small and high accuracy. Due to the large contact area of the planetary gearbox, and the number of teeth of each gear wheel, the accuracy is high, which can meet the high-precision transmission requirements.
Large torque: Because the planetary reducer adopts the form of multi-gear combination, the torque transmitted is very large, which can achieve high work efficiency.
Low noise: Planetary reducer uses precision machining gears and other transmission components to make its transmission accuracy high, stable speed, and stable operation during work.
Life lifetime: The internal parts of the planetary deceleration machine are made of high-quality materials, with strong durability and long service life.
High efficiency: The transmission efficiency of the planetary reducer is high, and the noise is low and the temperature is small.
Compact structure: The structure of the planetary reducer is compact. Compared with other types of reducers, the volume is small and can play a role in limited space.
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
Matched Motors | Servos 100W, 200W, 400W shaft adaptor available | ||||||||
Reduction Ratios | 64:1 | 80:1 | 100:1 | 125:1 | 160:1 | 200:1 | 256:1 | 320:1 | 512:1 |
Backlash (arcmin) | <15arcmin | ||||||||
Rated Input Speed (rpm) | 3000 | ||||||||
Max. Input Speed (rpm) | 6000 | ||||||||
Rated Outout Torque (N.m) | 15.5 | 15.5 | 15.5 | 15.5 | 15.5 | 13.5 | 15.5 | 13.5 | 9.5 |
Max. Output Torque (N.m) | 31 | 31 | 31 | 31 | 31 | 27 | 31 | 27 | 19 |
Rotor Inertia (Kgcm2) | 0.019 | 0.019 | 0.019 | 0.029 | 0.016 | 0.016 | 0.016 | 0.016 | 0.016 |
Max. Radical Force (N.m) | 185 | ||||||||
Max. Axial Force (N.m) | 150 | ||||||||
Average Lifetime (hours) | >20000 | ||||||||
Noise Level (dB) | 65 | ||||||||
IP Grade | IP65 | ||||||||
Lubrication | Long-term Grease | ||||||||
Efficiency | 95% | ||||||||
Weight (Kg) | 1.1 | ||||||||
Shaft Adaptor | Available |
Technical specifications of more models of PLE060 to PLE120 Series
PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | ||||
Model | Unit | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | Ratio | Stage |
Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
27 | 86 | 86 | 222 | 605 | 4 | |||
27 | 94.5 | 94.5 | 235 | 420 | 5 | |||
19.5 | 64 | 64 | 158 | (270) | 7(8) | |||
8.5 | 39.5 | 39.5 | 93 | - | 10 | |||
96 | 96 | 250 | 680 | 12 | ||||
96 | 96 | 250 | - | 15 | 2 | |||
30 | 96 | 96 | 250 | 680 | 16 | |||
30 | 96 | 96 | 250 | 680 | 20 | |||
33 | 105.5 | 105.5 | 264 | 460 | 25 | |||
30 | 96 | 96 | 250 | (680) | 28(32) | |||
33 | 105.5 | 105.5 | 364 | - | 35 | |||
30 | 96 | 96 | 250 | 460 | 40 | |||
33 | 105.5 | 105.5 | 364 | (310) | 50(64) | |||
21.5 | 71.5 | 71.5 | 177 | - | 70 | |||
37.5 | 120 | 120 | 310 | 900 | 64 | 3 | ||
37.5 | 120 | 120 | 310 | 900 | 80 | |||
37.5 | 120 | 120 | 310 | 900 | 100 | |||
41.0 | 132.5 | 132.5 | 329 | 580 | 125 | |||
37.5 | 120 | 120 | 310 | (580) | 140(160) | |||
41.0 | 132.5 | 132.5 | 329 | - | 175 | |||
37.5 | 120 | 120 | 310 | 580 | 200 | |||
41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) | |||
37.5 | 120 | 120 | 310 | (580) | 280(320) | |||
41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) | |||
Emegency stop torque | N*m | 2 times Rated output torque | ||||||
Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | ||
Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | ||
Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | ||
Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | ||
Efficiency | % | Single[97%] | Double[95%] | |||||
Average lifetime | h | 20000 | ||||||
Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | 1 | |
1.6 | 4.2 | 8.9 | 18 | 25 | 2 | |||
1.8 | 4.7 | 9.8 | 21 | 31 | 3 |
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Working Priciples
Planetary reducer is a power transmission agency. The structure is closely integrated on the teeth box shell by an inner teeth ring. There is a solar gear driven by the center of the ring teeth. The gear and other divisions are combined with the planetary gear group on the tray. The planetary gear of this group relies on the force shaft, inner teeth ring and solar teeth support. The trajectory of the inner teeth ring rotates along the center. Use the speed converter of the gear to reduce the rotation of the motor (motor) to the required rotation and get a large torque.
Kaifull PRMCAS planetary gearbox in Functions:
Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.
Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.
Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.
Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.