Specifications
Brand Name :
PRMCAS
Model Number :
PLE042-L3-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Supply Ability :
10000pcs per Month
Delivery Time :
7-14days for standad version customization 3-4weeks
Packaging Details :
50pcs for each carton
Reduction Ratios :
64, 80, 100, 125, 160, 200, 256, 320, 512
Input Speed :
Rated 3000rpm, Max. 6000rmp
Output Torque :
Rated 9.5-15.5N.m, Max. 2 times of the rated
Backlash :
<15arcmin
Matching Motors :
Servo motor, 100W, 200W, 250W and stepper Nema 17 frame size 42mm
Average Lifetime :
>20000h
Highlights :
Low Noise, high performance and reliability, high speed and torque, Cost-effective
Customization :
Supported
Description

PRMCAS -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences

PLE042-L3 3-stage RATIO 64 to 512 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications

1. Products Overview

Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.

The following are several common APPLICATIONS of planetary reducer in the industrial field:

Machine tool manufacturing

Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.

Automated production line

Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.

Packaging machinery

Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.

Textile Machinery

Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.

The automotive industry

Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.

Metallurgical industry

In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.

Shipping industry

The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.

Kaifull PRMCAS planetary gearbox feature and advantages

High accuracy: The working principle and structure of the planetary reducer makes the error in the transmission process very small and high accuracy. Due to the large contact area of the planetary gearbox, and the number of teeth of each gear wheel, the accuracy is high, which can meet the high-precision transmission requirements.

Large torque: Because the planetary reducer adopts the form of multi-gear combination, the torque transmitted is very large, which can achieve high work efficiency.

Low noise: Planetary reducer uses precision machining gears and other transmission components to make its transmission accuracy high, stable speed, and stable operation during work.

Life lifetime: The internal parts of the planetary deceleration machine are made of high-quality materials, with strong durability and long service life.

High efficiency: The transmission efficiency of the planetary reducer is high, and the noise is low and the temperature is small.

Compact structure: The structure of the planetary reducer is compact. Compared with other types of reducers, the volume is small and can play a role in limited space.

Naming Rules

PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

2. Main Technical Specifications

If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.

Matched Motors

Servos 100W, 200W, 400W
Steppers nema 23, frame size 57mm,

shaft adaptor available

Reduction Ratios 64:1 80:1 100:1 125:1 160:1 200:1 256:1 320:1 512:1
Backlash (arcmin) <15arcmin
Rated Input Speed (rpm) 3000
Max. Input Speed (rpm) 6000
Rated Outout Torque (N.m) 15.5 15.5 15.5 15.5 15.5 13.5 15.5 13.5 9.5
Max. Output Torque (N.m) 31 31 31 31 31 27 31 27 19
Rotor Inertia (Kgcm2) 0.019 0.019 0.019 0.029 0.016 0.016 0.016 0.016 0.016
Max. Radical Force (N.m) 185
Max. Axial Force (N.m) 150
Average Lifetime (hours) >20000
Noise Level (dB) 65
IP Grade IP65
Lubrication Long-term Grease
Efficiency 95%
Weight (Kg) 1.1
Shaft Adaptor Available

Technical specifications of more models of PLE060 to PLE120 Series

PLF060 PLF080 PLF090 PLF120 PLF160
Model Unit PLE060 PLE080 PLE090 PLE120 PLE160 Ratio Stage
Rated output torque N*m 16.5 60 60 148 310 3 1
27 86 86 222 605 4
27 94.5 94.5 235 420 5
19.5 64 64 158 (270) 7(8)
8.5 39.5 39.5 93 - 10
  96 96 250 680 12
  96 96 250 - 15 2
30 96 96 250 680 16
30 96 96 250 680 20
33 105.5 105.5 264 460 25
30 96 96 250 (680) 28(32)
33 105.5 105.5 364 - 35
30 96 96 250 460 40
33 105.5 105.5 364 (310) 50(64)
21.5 71.5 71.5 177 - 70
37.5 120 120 310 900 64 3
37.5 120 120 310 900 80
37.5 120 120 310 900 100
41.0 132.5 132.5 329 580 125
37.5 120 120 310 (580) 140(160)
41.0 132.5 132.5 329 - 175
37.5 120 120 310 580 200
41.0 132.5 132.5 329 (900) 250(256)
37.5 120 120 310 (580) 280(320)
41.0 132.5 132.5 329 (400) 350(512)
Emegency stop torque N*m 2 times Rated output torque  
Norminal input speed rmp 3000 3000 3000 2000 2000    
Maximum input speed rmp 6000 6000 6000 3500 3500    
Maximum radial force N 170 1020 1020 2230 2200    
Maximum axial force N 120 850 850 1550 2300    
Efficiency % Single[97%] Double[95%]  
Average lifetime h 20000  
Weight kg 1.4 3.7 8.0 16 19   1
1.6 4.2 8.9 18 25   2
1.8 4.7 9.8 21 31   3

3. Mechanical Drawings (in mm) & Wirings

If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.

PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes for your kind reference

PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

4. High Standard Quality Management System

PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

5. Warrenty and Services
  • Warranty period is from 18months to 2 years depending on products.
  • 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
  • Remote or onsite technical training services etc.
  • More services as per customer need.
6. Background Knowledge

Working Priciples

Planetary reducer is a power transmission agency. The structure is closely integrated on the teeth box shell by an inner teeth ring. There is a solar gear driven by the center of the ring teeth. The gear and other divisions are combined with the planetary gear group on the tray. The planetary gear of this group relies on the force shaft, inner teeth ring and solar teeth support. The trajectory of the inner teeth ring rotates along the center. Use the speed converter of the gear to reduce the rotation of the motor (motor) to the required rotation and get a large torque.

Kaifull PRMCAS planetary gearbox in Functions:

Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.

Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.

Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.

Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.

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PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

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Brand Name :
PRMCAS
Model Number :
PLE042-L3-( )-S2-P2
Certification :
CE, ROHS, CCC
Place of Origin :
CHINA
MOQ :
≥10pcs
Payment Terms :
Company account based T/T
Contact Supplier
video
PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation
PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation
PLE042-L3 RATIO 64 TO 512 Spur Gear Planetary Gearbox For CNC And Industrial Automation

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

Verified Supplier
3 Years
guangdong
Since 2010
Business Type :
Manufacturer, Distributor/Wholesaler
Total Annual :
80000000-100000000
Employee Number :
500~600
Certification Level :
Verified Supplier
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