Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
PLE060-L1 1-stage RATIO 3 to 10 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
Our PRMCAS planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common APPLICATIONS of planetary reducer in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.
Kaifull PRMCAS planetary gearbox feature and advantages
Rich specifications
The planetary deceleration machine is rich in specifications and provides a flexible and diverse choice for the power transmission system.
Planetary reducer has various designs of the input speed, output speed, output torque, and motion inertia, which provides a flexible and diverse choice for equipment design.
Multi-speed ratio, long service life
For the same load capacity, the planetary decelerator has a longer service life than a traditional reducer.
They have a variety of speed reduction ratios to meet the specific requirements of applications.
Small volume and light weight
For Kaifull PRMCAS planetary gearboxes, the highest quality material is used, so the rigidity, accuracy and durability of the gear, the power density, and power density are greatly improved than traditional materials, making the overall volume of the decelerator smaller and lighter, so the energy conversion efficiency is higher. At the same time, the overall volume and weight of the equipment can also be smaller.
High transmission efficiency
Planetary reducer can be as high as 98%in terms of efficiency. The main reason for this high efficiency is that its design is used by multiple star wheels to achieve efficient transmission. At this high efficiency, the original power of the equipment can be the original power of the equipment. The loss of mechanical energy loss is reduced a lot, and the fault tolerance rate is low and efficient.
High accuracy
Due to the large contact area of the planetary gear speed reducer and the number of gear wheels, the accuracy is high, which can meet the high-precision transmission requirements. At the same time, high-quality materials are used to make the accuracy stable running time. For example, it is very suitable for equipment such as machine tool machinery and spraying machinery to require high-precision requirements, because the arc score of precision planet reducer can reach 0.05 points, which can meet users with high requirements for high requirements for accuracy.
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
Matched Motors | Servos motor: 100W, 200W, 400W | ||||
Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
Backlash (arcmin) | <8arcmin | ||||
Rated Input Speed (rpm) | 3000 | ||||
Max. Input Speed (rpm) | 6000 | ||||
Rated Outout Torque (N.m) | 16.5 | 27 | 27 | 19.5 | 8.5 |
Max. Output Torque (N.m) | 33 | 54 | 54 | 39 | 17 |
Rotor Inertia (Kgcm2) | 0.107 | 0.094 | 0.092 | 0.091 | 0.091 |
Max. Radical Force (N.m) | 170 | ||||
Max. Axial Force (N.m) | 120 | ||||
Average Lifetime (hours) | >20000 | ||||
Noise Level (dB) | 60 | ||||
IP Grade | IP65 | ||||
Lubrication | Long-term Grease | ||||
Efficiency | 97% | ||||
Weight (Kg) | 1.2 | ||||
Shaft Adaptor | Available |
Technical specifications of more models of PLE060 to PLE120 Series
PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | ||||
Model | Unit | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | Ratio | Stage |
Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
27 | 86 | 86 | 222 | 605 | 4 | |||
27 | 94.5 | 94.5 | 235 | 420 | 5 | |||
19.5 | 64 | 64 | 158 | (270) | 7(8) | |||
8.5 | 39.5 | 39.5 | 93 | - | 10 | |||
96 | 96 | 250 | 680 | 12 | ||||
96 | 96 | 250 | - | 15 | 2 | |||
30 | 96 | 96 | 250 | 680 | 16 | |||
30 | 96 | 96 | 250 | 680 | 20 | |||
33 | 105.5 | 105.5 | 264 | 460 | 25 | |||
30 | 96 | 96 | 250 | (680) | 28(32) | |||
33 | 105.5 | 105.5 | 364 | - | 35 | |||
30 | 96 | 96 | 250 | 460 | 40 | |||
33 | 105.5 | 105.5 | 364 | (310) | 50(64) | |||
21.5 | 71.5 | 71.5 | 177 | - | 70 | |||
37.5 | 120 | 120 | 310 | 900 | 64 | 3 | ||
37.5 | 120 | 120 | 310 | 900 | 80 | |||
37.5 | 120 | 120 | 310 | 900 | 100 | |||
41.0 | 132.5 | 132.5 | 329 | 580 | 125 | |||
37.5 | 120 | 120 | 310 | (580) | 140(160) | |||
41.0 | 132.5 | 132.5 | 329 | - | 175 | |||
37.5 | 120 | 120 | 310 | 580 | 200 | |||
41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) | |||
37.5 | 120 | 120 | 310 | (580) | 280(320) | |||
41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) | |||
Emegency stop torque | N*m | 2 times Rated output torque | ||||||
Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | ||
Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | ||
Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | ||
Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | ||
Efficiency | % | Single[97%] | Double[95%] | |||||
Average lifetime | h | 20000 | ||||||
Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | 1 | |
1.6 | 4.2 | 8.9 | 18 | 25 | 2 | |||
1.8 | 4.7 | 9.8 | 21 | 31 | 3 |
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
High Standard Quality Management System
Working Priciples
Planetary reducer is a power transmission agency. The structure is closely integrated on the teeth box shell by an inner teeth ring. There is a solar gear driven by the center of the ring teeth. The gear and other divisions are combined with the planetary gear group on the tray. The planetary gear of this group relies on the force shaft, inner teeth ring and solar teeth support. The trajectory of the inner teeth ring rotates along the center. Use the speed converter of the gear to reduce the rotation of the motor (motor) to the required rotation and get a large torque.
Kaifull PRMCAS planetary gearbox in Functions:
Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.
Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.
Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.
Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.