PRMCAS -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences

PLF042-L2 2-stage RATIO 16 to 64 High Quality Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications

High precision PLF042-L2-(16, 20, 25, 32, 40, 64)-S2-P2 series planetary gearboxs are widely used in industrial automation fields and warmly appreciated by our customers.

Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.

The following are several common APPLICATIONS of planetary reducer in the industrial field:

Machine tool manufacturing

Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.

Automated production line

Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.

Packaging machinery

Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.

Textile Machinery

Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.

The automotive industry

Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.

Metallurgical industry

In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.

Shipping industry

The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.

Kaifull PRMCAS planetary gearbox feature and advantages

High precision. The planetary reducer uses the planetary gears for power transmission. The number of gears is large and the transmission ratio is large. Therefore, its transmission accuracy is very high and the error is very small. This high precision characteristics have made planetary gearboxes widely applied in many fields. Normally helical gear planetary reducers have higher precision, i.e. lower backlash. And for same type gear reducers, also have higher precision reducers, if they are produced according to different CNC machine precision. Also need to pay attention to that fact that how long this precision can be kept. Kaifull PRMCAS planetary gearboxes can work with precision with average time of 20000hours.

In the market there are some planetary reducers which can work with stepper motors, but without precision, which is not recommended.

Strong loading capacity. The structure of the planetary gearbox is very compact and the gears are evenly distributed, so its loading capacity is very strong and can withstand a large load. Different producer planetary gearboxes loading capacities are normally different, which is related with not only design, but also the materials used.

High transmission efficiency. The transmission efficiency of the planetary reducer is very high, and its efficiency can reach up to 98%! This high-efficiency feature has made planetary reducer widely applied in some applications with high energy consumption requirements. Higher transmission efficiency makes the heating, noises much lower, also help customers to save wasted power and increase processing quality of workpiece.

Long lifetime. The gears of the planetary reducer are made of high strength, high hardness materials. It is precise processing and thermal treatment, so it has a relatively long service life. In addition, the structure of the planetary reducer is compact and the internal components wear less. It is also one of the reasons for its long life. Also need to consider the life time with precision, not just not able to work without precision life time.

These characteristics have made planetary reducers widely applied in many industrial automation areas, and become an indispensable important device in the fields of modern machinery processing and automation production.

Naming Rules

If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.

Technical specifications of more models of PLF060 to PLF120 Series

If you need the mechanical drawings of a model or want any customization, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes Available

4. High Standard Quality Management System

• Warranty period is from 18months to 2 years depending on products.
• 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
• Remote or onsite technical training services etc.
• More services as per customer need.

Working Priciples

Planetary reducer is a power transmission agency. The structure is closely integrated on the teeth box shell by an inner teeth ring. There is a solar gear driven by the center of the ring teeth. The gear and other divisions are combined with the planetary gear group on the tray. The planetary gear of this group relies on the force shaft, inner teeth ring and solar teeth support. The trajectory of the inner teeth ring rotates along the center. Use the speed converter of the gear to reduce the rotation of the motor (motor) to the required rotation and get a large torque.

Kaifull PRMCAS planetary gearbox in Functions:

Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.

Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.

Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.

Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.