Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZAL070 Series RATIO 3 to 100 Extra High Precision RIGHT-ANGLE Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
1. Propducts Overview
PRMCAS extra high precision ZAL070 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields.
The scope of application of precision helical gear planet reducer is very wide.
In the field of machine tools, precision oblique planetary gearboxes are widely used in high-precision and high-speed motion equipment such as CNC machine tools, cutting equipment, and grinding machines to achieve stable transmission and accurate control of positions.
In automation equipment, precision oblique gear planetary reducers are used in the fields of robots, logistics equipment, packaging equipment and other fields, which improves the accuracy and reliability of the system.
In addition, precision oblique gear planet reducers are widely used in aerospace, medical devices, electronic equipment and other fields.
The main differences between helical gear and spur gear planetary reducers are as the followings,
First, Structural differences between helical gear and straight gear.
Planet reducer consists of planet wheels, solar wheels, and internal gears, and the difference between helical gear and straight gear lies in the shape of the planet wheel. The gear of the helical planet deceleration machine is inclined, while the gear of the straight gear planet deceleration is parallel to the axis of the planet.
Second, the difference in efficiency differences between helical gear and straight gear
Under the same conditions, the efficiency of slashing gear planet reducer is lower than that of straight -gear planet decelerations. This is because the planet wheel of the planetary reducer is tilted, which makes the bearing inheritance more powerful and increased friction loss. The straight -gear planet deceleration machine can better use the transmission capacity, and its efficiency has improved.
Third, the noise difference between helical gear and straight gear.
The planetary wheel of the planetary reducer is tilted, causing a certain radial force when the gear meshing, increasing the vibration and noise during transmission. The parallel of the gear of the straight gear planet reducer reduces the vibration and noise during the transmission. Therefore, in terms of noise, straight -gear planet reducer is superior to helical planet reducer.
In summary, the helical and straight -gear planet reducer has different advantages and disadvantages, and the application scenarios are different. In terms of high -efficiency and low noise, straight -gear planet reducer is better than that of diagonal gear planetary reducer, while in terms of high -torque and high -precision transmission, the performance of helical gear planet reducer is even better. In actual use, the corresponding products need to be selected according to the actual scene.
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
ZAL070 Series Helical Gear Planetary Gearbox General Technical Specifications
Rated Input Speeds(RPM) | 3000 | ||||
Max. Input Speed (RPM) | 6000 | ||||
Max. Radical Force (N) | 1200 | ||||
Max. Axial Force (N) | 1100 | ||||
Efficiency (%) | 97% for 1-stage or 95% for 2-stage | ||||
Noise (dB) | 65 | ||||
Average Lifetime (hour) | 20000 |
ZAL070 Series 1-stage models main technical data
Structure | 1-stage | ||||
Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
Rated Output Torque (N) | 18 | 27 | 27 | 27 | 18 |
Emergency Stop Torque (N) | 54 | 81 | 81 | 81 | 54 |
Rotor Inertia (Kgcm2) | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 |
Blacklash (arcmin) | 2 types: <3arcmin for P0 precision |
ZAL070 Series 2-stage models main technical data
Structure | 2-stage | ||||||||||
Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
Rated Output Torque (N) | 35 | 37 | 37 | 37 | 37 | 27 | 37 | 37 | 37 | 27 | 18 |
Emergency Stop Torque (N) | 105 | 111 | 111 | 111 | 111 | 81 | 111 | 111 | 111 | 81 | 54 |
Rotor Inertial (kg.cm2) | 0.127 | 1.088 | 0.075 | 0.075 | 0.064 | 0.064 | 0.064 | 0.064 | 0.075 | 0.075 | 0.075 |
Blacklash (arcmin) | 2 types: <5arcmin for P0 precision |
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
The manufacturing process of precision oblique or helical gear planetary reducer needs multiple processes.
First, choose appropriate materials according to actual application requirements and working conditions, such as high-quality alloy steel or stainless steel.
Then, cutting, milling, grinding and others are carried out through advanced processing CNC equipment to ensure the accuracy and quality of the reducer.
Finally, heat treatment and surface treatment are performed to improve the hardness and resistance of parts.
More Types of HELICAL Gear Planetary Gearboxes Available