Rubber Sole Servo Motor Injection Molding Machine 8000Ton
Technical parameters:
INJECTION UNIT | A | B | C | D | |
Screw Diameter | mm | 90 | 100 | 110 | 120 |
Length/Diameter Ratio | L/D | 24.4 | 22 | 20 | 18.3 |
Theoretical Shot Volume | cm3 | 3181 | 3927 | 4752 | 5655 |
Injection Weight(PS) | g | 2895 | 3574 | 4324 | 5146 |
Theoretical Injection Pressure | Mpa | 211 | 171 | 141 | 119 |
Injection Rate(PS) | g/s | 463 | 572 | 692 | 823 |
Plasticizing Capacity | g/s | 101 | 129 | 162 | 199 |
Maximum Screw Speed | rpm | 0-110 | |||
Injection Stroke | mm | 500 | |||
Clamping Unit | |||||
Clamp Tonnage | kN | 8080 | |||
Toggle Stroke | mm | 1040 | |||
Space Between Iie Bars (HxV) | mm | 1000x1000 | |||
Max. Mold Height | mm | 1000 | |||
Min. Mold Height | mm | 400 | |||
Daylight Opening | mm | 2040 | |||
Ejector stroke | mm | 280 | |||
Ejector tonnage | kN | 186 | |||
Ejector Number | piece | 21 | |||
OTHERS | |||||
System Pressure | Mpa | 16 | |||
Pump moter Power | kW | 44+44 | |||
Heater Power | kW | 61.3 | |||
Machine Dimension(LxWxH) | m | 9.83*2.37*2.64 | |||
Machine Weight | t | 33 | |||
Hopper Capacity | Kg | 100 | |||
Oil tank Capacity | L | 6870 |
Features:
1 LCD computer control with big display screen
2 Hydraulic proportional valve
3 Generous space for fitting large moulds
4 Large opening stroke
5 Two positon transducers to control clamping and injection
6 4-stage of injection speed, 3-stage of holding pressure, 4-stage of metering phase can be setup according to products' requirement.
7 Optimal platen design, with toggle junction casting together with platen improves rigidity of mechanical system hence improves product dimensions accuracy
8 Screw and barrel are made of high quality new materials, which extended the service life
9 Screw back pressure control
10 Multiple hydraulic ejection
11 Differential area high speed clamping
12 centralized lubrication system
13 All hydraulic components and seals are offered by famous international manufacturers
14 Mechanical safety interlock
15 Electrical safety interlock
16 Oil return filter
How can this machine make rubber products ? May I know the process?
1. Conching
Put the rubber granulates and stain into the stirring barrel to stir, and then put into the adhesive to stir.this process requires for 4-6 minutes ( because the adhesive is easy to cure, so stir it when use ).
2. Weighing raw materials
weight the rubber granulates stirred, according to the granulates' thickness requirement of the tiles .
3. Paving and pressing
Paving the rubber granulates weighted on the mold, then floated it by trowel. Firstly paving the surface rubber granulates which is fine and color, then the thickness and black.
4. Vulcanization molding
Covering anti adhesion cloth, pushing the mold into vulcanizer to vulcanize, the time of vulcanization accord to the thickness of the rubber tiles,