Mould Information:
Material : | PA, PA6, ABS, POM, PC, PS, PP, PVC, TPR, HDPE, PA+FG, flame-resistant, PMMA etc | ||
Mold Cavity : | Single or multi-cavities | ||
Mold Base : | LKM or Equivalent standard mold base | ||
Core Steel : | NAK 80 prehardened steel, 718, 718H, P20,S136 etc. | ||
Surface Finish : | Chrome plating, silk-printing, Laser etching, texture, color painting etc. | ||
Injection Machine Size : | 40 sets range from 80T to 1400T | ||
Max Mould Size : | 1500X1300mm | ||
Product Weight : | Per piece range from 0.1 gram to 10000 grams | ||
Tooling Lead time : | 3 weeks to 7 weeks | ||
Production Lead Time : | 2 weeks to 4 weeks | ||
Mold Life : | 50000 shots to 500000 shots |
Part Name | High Precision Injection Molding Plastic Housing |
Injection Material | ABS, PP, PC, PP+GF, PA, PA+GF, PS, POM, PMMA, PC, etc. |
Steel of Cavity&Core | Depends on the product, we help the customer to choose the suitable material. Common used material are P20,NAK80,718,etc. |
Steel of Mold Base | Depends on the Product, we will help customers to choose the suitable material. Common used material is S50C. |
Cavities | Customized |
Hardness of Cavity & Core | Pre-Hardness Steel: HRC 32 ~ 36, Heat Treatment Steel: HRC 48~50° |
Core pulling or Ejection system | Depends on the Product. Commonly used: Angel pin, oil cylinder, motor, stripping plate, ejector pin, etc. |
Surface Finish | Depends on the product. Commonly used: Texture Hatching, EDM Hatching, Polishing, Diamond Polishing,etc. |
Mold Life | Depends on the steel hardness and the plastic material |
Runner | 1. Cold Runner, 2. Hot Runner. |
Machine Center | CNC milling machine, CNC Lathing machine, EDM, NC milling & lathing machine, etc. |
R & D | We offer customers the drawings for products and mold design. Also we provide extra service such as Reversing Engineering Drawing, etc. We can work with 2D/3D drawings or with provided samples. |
Production | Pilot Run Production and Molding Production. |
Hot runner
Chinese or international famous brand hot runner systems.Hot runner or cold runner with a good cooling system. hot runner system is designed and made by ourselves, it can achieve ideal and prompt heating effect for plastic production, cavity with lower injection pressure to reduce wear and tear of mould parts
Heating system
with a double heating system, it has separate temperature control mode, the heat bar is used to heat hot-runner manifold, small heaters supply the heating temperature for cavity nozzle continuously.
Cooling system
each part including core, the cavity has an independent cooling system.
Heating treatment
mechanical treatment cavity and core to prolong service life, nitrogen treatment with neck screw. with fit operation, guarantee Long using life over 2.0 million times of injection cycle.
Advanced Testing and Processing Equipment
Many machine tools are imported from America and Japan, such as Machine center, CNC lathers, EDM and so on. All of these increases processing precision, good interchangeability
Note tips:
1. when you stop producing or remove the mould, please paint antirust on the cavity, thread mouth, core to prevent mould sweat and corrosion.
2. If the mould is unuse,you can put it to dry place and paint anticorrosive oil on outer to Prevent moisture.for next time use.
Special satisfied service
1.we will send the weekly mould process report and tooling schedule every 5-10 workdays.
2. we will send the first testing sample for the buyer's inspection and work out improvement requirements.
3. we will send the mould testing video before shipment