Material | Plastic |
Size | 28mm or custom made |
Color | gold or Customize design |
Shape | round or Customize design |
Application | Plastic bottle |
LOGO | Customize design |
Packing | Packed in carton |
Sample | Free |
Material Selection: The first step involves selecting the appropriate aluminum alloy for the caps. The alloy chosen should have properties suitable for forming and finishing processes.
Extrusion or Sheet Formation: Aluminum is typically formed into sheets or extruded into the desired shape. This can be done using extrusion machines or rolling mills to produce thin sheets of aluminum.
Stamping: The aluminum sheets are then fed into stamping presses equipped with dies specifically designed for forming flip top caps. The stamping process involves cutting and shaping the aluminum into the desired cap shape, including the flip top mechanism.
Anodizing (Optional): In some cases, the aluminum caps may undergo an anodizing process to enhance their corrosion resistance and improve surface finish. Anodizing involves immersing the caps in an electrolytic solution and applying an electric current to create an oxide layer on the surface of the aluminum.
Assembly: Once the caps are formed and finished, they are assembled with other components such as plastic inserts, sealing gaskets, and hinge mechanisms to complete the flip top cap assembly.
Quality Control: Throughout the manufacturing process, quality control measures are implemented to ensure that the caps meet the required specifications for dimensions, functionality, and appearance. This may involve visual inspections, dimensional checks, and functional testing.
Packaging: The finished flip top caps are packaged according to customer requirements and ready for distribution to packaging companies or product manufacturers.
1, OEM Service for the existed products, including plastic cap, lotion pump , bottle ,
Cup , Mug, Tooling according to customers' requirements;
2, Special customized service as building new molds, different caps and bottle, etc.;
3,Provide samples for approval before the mass production;
4, Reply the email and take action in 24 hours;
5, 100% Quality inspection before the shipment;
6, Good aftersales service enable the customer to get replacement or money refund if any
quality problem;
What are Aluminum Disc Flip Top Caps? Aluminum Disc Flip Top Caps are closures commonly used for bottles and containers, featuring a flip-open design with a metal disc.
What are they used for? These caps are used for packaging a variety of products such as sauces, condiments, syrups, and beverages.
What are the advantages of Aluminum Disc Flip Top Caps? They offer airtight sealing, easy dispensing, and resealability, preserving the freshness of the contents and preventing leakage.
Are they recyclable? Yes, aluminum flip top caps are recyclable, contributing to sustainability efforts.
What sizes are available? Aluminum Disc Flip Top Caps come in various sizes to fit different bottle neck diameters and product volumes.
Can they be customized? Yes, these caps can be customized with branding, logos, or embossing to suit the product and brand aesthetics.
Are they suitable for hot-fill or cold-fill products? Yes, Aluminum Disc Flip Top Caps are suitable for both hot-fill and cold-fill applications, making them versatile for various products.
Do they require special machinery for application? These caps can typically be applied using standard capping machinery compatible with their size and design.