SHARE precision nylon filter mesh is made of mono-filament PA6 or PA66 yarn/thread (1:1 weaving method, plain weave), which is ideal for straining, sieving or filtering most liquids, powders or sludges; The term "mono-filament" means that each thread used in the construction of the cloth is a single smooth solid strand instead of many smaller diameter threads twisted together, as in a spun or multi-filament material. These mono-filament threads are perfectly round in section and are extruded to very precise and uniform diameters.

Characteristics:

1.Non-toxic, odorless, tasteless, high strength, large elongation, excellent flexibility.
2.With high toughness, good elasticity, resistance to weak acid, oil, alkali, wear resistance, temperature and other characteristics, but also it has good insulation, low coefficient of lubricating properties, wide range of applications.

SHARE processing capabilities:

With 40 years of expertise and experience from precision filter mesh materials to filter components, SHARE has the capability to convert our precision filter mesh to customer-specific fabricated shapes, such as stampings, discs, pieces, strips, ribbons, tubes, pleated element, bags, molded parts etc, by our outstanding manufacturing capabilities and fabrication processes such as cutting, calendering, welding, slitting, sewing, pleating, molding, and many more.

Descriptions

SHARE nylon filter mesh/cloth with a 200 mesh and 75 micron is commonly used in various industries for water filtration, soya bean processing, paint filtration, coffee and wine filtering, and industrial applications.

Specifications

What is Plain Weave(PW) and Twill Weave(TW) for Filter Mesh?

Plain weave is made by crossing the warp and weft yarns with each other, which is the simplest weave among textile structures. Well-regulated and highly durable textile fabrics can be created as there are many points where the threads cross each other (structure points). It is also resistant to friction.
Since the warp and weft yarns appear on the front and rear surfaces of the textile uniformly, it is sometimes difficult to make a distinction between the front side and the rear side compared to other structures.

Twill weave is a structure created by intersecting warp and weft yarns. Each yarn is woven by at least skipping two or more of the opposing yarn either over or under. Slanting ribs like "/" can be seen as a diagonal pattern on the fabric surface. This slanting line is called the "twill line."
Twill weave yard has a slightly lower durability, but is more flexible and has a glossy texture compared to plain weave as the warp of a twill weave yarn will cover a larger surface area. (warp yarns are floated in a wider area).
As there are fewer interlacing threads, high-density textile fabrics with fewer spaces can be created.
A weave in which the weft yarns are crossed by two upper and two lower warp yarns is called "2/2 twill weave", and weaves in which weft yarns are crossed by two upper and one lower and three upper and one lower warp yarns are called "2/1 twill weave" and "3/1 twill weave," respectively. A wide variety of structures that cannot be realized with a plain weave can be created.

Gallery

By cold, heat, ultrasonic, laser, injection mold and many more technologies, SHARE can process filter mesh into various specific solutions including colored, coated, thermal treated, sectioned, shaped, pleated, sewed or molded products based on customers' requirements. Contact us now for more information about our filter mesh.

Production Process

Yarn

Monofilament

• Excellent diameter control for precise openings
• High flow rates and low pressure drops
• Filtration by surface particle capture
• Excellent surface particle release, easy to clean
• High degree of stiffness

Weave

Plain Weave

Plain weave is made by crossing the warp and weft yarns with each other. Well-regulated and highly durable textile fabrics can be created as there are many points where the threads cross each other (structure points). It is also resistant to friction.

Since the warp and weft yarns appear on the front and rear surfaces of the textile uniformly, it is sometimes difficult to make a distinction between the front side and the rear side compared to other structures.

Product Procedure

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated mesh if needed→Plastic molded filters if needed

Mesh

SHARE precision filter mesh has smooth surface, great dimensional stability and strength than other material options, and tighter tolerance. It has different but precise mesh opening from 3um to 4400um. These allow for the different sized filter meshes to be used in different situations and for different purposes, such as home appliance, liquid filtration, dust collection or separation, dry and wet filter bags, sifting, milling, automotive, medical, food, pharmaceutical, molded filters and many more.

SHARE can further processed filter mesh into various forms of custom filters, such as filter pieces, shapes, ribbons, tubes, plastic filters by our state-of-the-art technologies of cutting, stitching, gluing, welding, laser cutting, molding and more, to fuifil customers and markets' demanding filtration and screening needs.

Company Profile

Established in 1983, Taizhou Share Filters Co., Ltd. offers a comprehensive range of woven monofilament filter mesh fabrics(nylon, polyester, polypropylene etc.) with micron ratings ranging from 3um to 4mm. We specialize in engineering woven fabrics into finished or partly finished products.

Our products are categorized into three classes.

Monofilament Mesh Rolls 30 years of experience & capabilities PA, PET, PP, PE, PPS, PEEK etc. Characterized by precise mesh opening, open area and thickness Excellent converting capabilities from yarn over weaving to converted items
Discs, Tubes, Ribbons, Bags Cutting, calendering, welding, slitting, sewing, pleating, molding Discs, tubes, ribbons, bags etc. Various converting capabilities by stamping or slitting technology: cold, heat, laser, ultrasonic Clean, smooth & closed edge quality Maximum compatibility with injection molding process
Plastic Molded Filters Insert molding and over molding Mold design, modeling, prototyping, manufacturing and testing High efficiency, excellent particles holding capacity and low pressure drop High stability, repeatability and reliability Extensive material options and industry-best lead times

Whether you want to improve the quality or reduce the cost of your existing filter component, plan a new filtration application, or need assistance with specifications and design validation, SHARE application specialists with decades of experience will help you create the best filter solution for your application.

Contact SHARE today for additional information and how we can help you with your specific filtration requirements.

Packaging & Shipping

1. Rolled on the paper core, 30-70m/roll, packed into PE bags, the product label is attached on the edge of each roll
2. 2-8 rolls per standard export carton
3. Put into PP woven bag to prevent damage during transportation
4. Package belt strengthen

For fabricated & molded filters:

1. Packed into sealed PE bags, 10m2 to 500m2/bag according to the actual size, double bagged and the product label is attached in the inner bag
2. Put into bigger PE bag and then standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation
4. Package belt strengthen if pallets are available

The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.