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Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Specifications
Brand Name :
HIE
Model Number :
MC0304
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x400x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

Custom Multi Hole Vacuum Table Vacuum Chuck Systems for Metals, Plastics, Wood Milling

In the diverse world of milling operations, workholding systems play a pivotal role in determining the success of the process. Whether it's milling metals, plastics, or wood, a secure and adaptable workholding solution is essential. Custom multi - hole vacuum table vacuum chuck systems have emerged as a revolutionary option, offering a host of benefits that enhance the milling experience.​
1. Design and Construction​
Base Structure​
The base of a custom multi - hole vacuum table is typically constructed from high - strength materials. For applications involving heavy - duty metal milling, alloy steel is a popular choice due to its excellent rigidity and durability. It can withstand the significant forces generated during metal milling operations without deforming. In cases where the focus is on plastics or wood milling, aluminum alloy may be preferred. Aluminum offers a good balance of strength and lightweight properties, which can be beneficial for reducing the overall weight of the milling setup while still providing sufficient stability.​
The base is precision - machined to ensure a flat and smooth surface. This flatness is crucial for the proper functioning of the vacuum chuck system as it enables uniform vacuum distribution across the table surface. Reinforcements are often added to critical areas of the base to further enhance its structural integrity, especially in applications where high - speed milling or large workpieces are involved.​
Multi - Hole Configuration​
The defining feature of these systems is the multi - hole design. A series of precisely drilled holes are evenly distributed across the surface of the vacuum table. The number, size, and layout of these holes are carefully customized based on the specific requirements of the milling applications.​
For example, when milling small and delicate plastic components, a higher density of smaller holes may be used. This allows for a more precise and targeted vacuum hold, ensuring that the fragile plastic parts are securely held without causing damage. In contrast, when milling large wooden boards or thick metal plates, larger holes may be spaced farther apart, providing a strong and evenly distributed vacuum force over a larger surface area.​
Vacuum Channel Integration​
Beneath the surface of the table, a network of vacuum channels is integrated. These channels connect the multi - holes to a central vacuum source, such as a high - performance vacuum pump. The vacuum channels are designed to efficiently distribute the vacuum pressure to each of the holes.​
The layout of the channels is optimized to minimize pressure drops and ensure that the vacuum force is evenly distributed across the entire table surface. In some advanced designs, the vacuum channels may be equipped with valves or regulators that allow for independent control of the vacuum pressure in different areas of the table. This can be particularly useful when milling workpieces with varying thicknesses or materials that require different levels of vacuum hold.
Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360
2. Working Principle​
Vacuum Generation and Holding Force​
When the vacuum source is activated, air is rapidly drawn out through the multi - holes on the table surface. This creates a region of low pressure beneath the workpiece, while the atmospheric pressure above the workpiece remains constant. The resulting pressure differential exerts a downward force on the workpiece, pressing it firmly against the table surface.​
The multiple holes increase the surface area over which the vacuum force acts. The more holes there are, the greater the number of individual suction points, resulting in a stronger and more uniform holding force. The holding force is proportional to the pressure differential and the surface area of the workpiece in contact with the table. The multi - hole design allows for a more efficient transfer of the vacuum force, ensuring that the workpiece remains securely in place even during high - speed milling operations.​
Adaptability to Different Materials​
The custom multi - hole vacuum table vacuum chuck systems are highly adaptable to different materials. For metals, the strong vacuum force provided by the multi - hole design can effectively hold heavy and rigid metal workpieces in place. The system can be adjusted to account for the smooth or rough surfaces of metals, ensuring a secure grip.​
When working with plastics, the precise control over the vacuum pressure through the multi - hole configuration allows for a gentle yet secure hold. This is important as plastics can be easily damaged by excessive force. The system can also be used with porous plastics, as the vacuum can penetrate through the pores, creating a more intimate connection.​
For wood milling, the multi - hole design can accommodate the irregularities in the wood surface. The vacuum force can conform to the natural texture of the wood, providing a stable hold. Additionally, the ability to control the vacuum pressure in different areas of the table is beneficial when milling wood with varying densities or when working with large wooden panels.​
3. Advantages in Metal Milling​
Precision Machining​
In metal milling, precision is crucial. The custom multi - hole vacuum table vacuum chuck systems offer a stable and secure workholding solution, minimizing any movement or vibration of the workpiece during machining. The uniform vacuum distribution across the multi - holes ensures that the milling tools can operate with high precision.​
For example, when milling complex shapes or drilling precise holes in a metal workpiece, the stable hold provided by the chuck system allows the milling machine to execute the programmed operations accurately. The multi - hole design also enables the use of custom - shaped fixtures or adapters that can further enhance the precision of the machining process.​
High - Speed Milling​
Metal milling often involves high - speed machining to achieve efficient material removal. The multi - hole vacuum table vacuum chuck systems can withstand the high - speed rotation and dynamic forces associated with these operations. The strong and secure hold on the workpiece ensures that it remains firmly in place, even at high spindle speeds.​
This enables aggressive milling strategies, such as high - feed and high - depth - of - cut operations, without the risk of workpiece slippage. In the automotive industry, for instance, high - speed milling of engine components is made possible by the reliable workholding provided by these chuck systems, resulting in increased productivity and reduced production times.​
4. Benefits in Plastic Milling​
Gentle Workholding​
Plastics are often more delicate than metals and require a gentle workholding solution. The custom multi - hole vacuum table vacuum chuck systems provide a gentle yet secure hold on plastic workpieces. The ability to control the vacuum pressure precisely through the multi - hole configuration allows for a customized grip that minimizes the risk of damaging the plastic.​
For example, when milling thin plastic sheets or intricate plastic parts, the system can be adjusted to provide just enough vacuum force to hold the workpiece in place without causing deformation or surface scratches. This is especially important in the manufacturing of plastic components for the electronics or medical industries, where the quality of the plastic surface is crucial.​
Quick Setup and Changeover​
In plastic milling, where production runs may involve multiple small - batch jobs with different plastic materials and part designs, quick setup and changeover are essential. The modular nature of the multi - hole vacuum table system enables operators to easily adjust the vacuum configuration for different workpieces.​
When changing from one plastic workpiece to another, the system can be quickly reconfigured by adjusting the vacuum pressure in different areas of the table or by using different combinations of multi - holes. This reduces the overall production cycle time and increases productivity.​
5. Significance in Wood Milling​
Secure Holding for Irregular Surfaces​
Wood has natural irregularities in its surface, such as knots, grains, and varying densities. The custom multi - hole vacuum table vacuum chuck systems are well - suited for holding wood workpieces securely. The multiple holes can adapt to the uneven surface of the wood, providing a stable hold even in areas with knots or rough textures.​
For example, when milling a large wooden board with knots, the multi - hole design ensures that the board remains firmly in place during the milling process. The vacuum force can conform to the shape of the knots and grains, preventing any movement that could affect the quality of the milling operation.​
Versatility in Woodworking Applications​
Wood milling encompasses a wide range of applications, from furniture making to cabinetry and decorative woodworking. The multi - hole vacuum table vacuum chuck systems offer versatility in these applications. They can hold different sizes and shapes of wood workpieces, whether it's a small wooden carving or a large wooden panel.​
The ability to adjust the vacuum pressure in different areas of the table is also beneficial in woodworking. For example, when milling a wooden panel with a thicker edge, the vacuum pressure can be increased in that area to provide a stronger hold. This versatility makes the chuck systems an ideal choice for woodworking shops that handle a variety of projects.​
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood MillingCustom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
6. Customization Options​
Hole Configuration​
The hole configuration of the multi - hole vacuum table can be customized to meet the specific needs of different milling applications. The number, size, and layout of the holes can be tailored based on the size, shape, and material of the workpieces.​
For example, in a milling operation where a large number of small, irregularly shaped plastic parts need to be processed, the table can be designed with a high - density pattern of small holes to ensure a secure hold on each part. In contrast, for milling large wooden beams, the table may have a fewer number of larger holes, spaced farther apart, to provide a strong hold over the large surface area.​
Vacuum System Tuning​
The vacuum system of the multi - hole vacuum table can be tuned to optimize its performance for different materials and milling operations. The vacuum pressure can be adjusted using regulators to provide a more or less powerful hold, depending on the material and size of the workpiece.​
The system can also be equipped with sensors to monitor the vacuum pressure and ensure its stability. In some cases, the vacuum system can be integrated with the milling machine's control system, allowing for automated control of the vacuum hold based on the machining process. For example, the vacuum pressure can be increased during high - speed milling operations to provide a stronger hold, and then decreased during more delicate finishing operations to avoid damaging the workpiece.​
7. Installation and Maintenance​
Installation Process​
Installing a custom multi - hole vacuum table vacuum chuck system on a milling machine involves several steps. First, the table needs to be securely mounted on the machine's worktable. This may require the use of appropriate mounting brackets and fasteners to ensure stability. The vacuum source, such as a vacuum pump, is then connected to the table's vacuum ports, and the connections are checked for leaks.​
Once the physical installation is complete, the vacuum system needs to be calibrated to ensure proper vacuum generation and distribution. This may involve adjusting the vacuum pressure, testing the sealing performance of the table, and verifying the functionality of any integrated sensors or controls. In some cases, the milling machine's control system may need to be configured to work in tandem with the vacuum table system.​
Maintenance Requirements​
Maintenance of the multi - hole vacuum table vacuum chuck systems is relatively straightforward. Regular inspection of the table surface for any signs of wear, damage, or contamination is important. The multi - holes should be cleaned periodically to remove any debris or particles that could block the vacuum flow.​
The vacuum channels and associated components should be checked for any blockages or leaks. The vacuum pump and its components should be maintained according to the manufacturer's instructions, including regular oil changes, filter replacements, and performance checks. The seals and gaskets in the vacuum system should be inspected regularly and replaced if there are any signs of leakage. By following these maintenance procedures, the multi - hole vacuum table vacuum chuck systems can maintain their performance and reliability over an extended period.​
8. Conclusion​
Custom multi - hole vacuum table vacuum chuck systems are a versatile and reliable solution for milling metals, plastics, and wood. Their unique multi - hole design, combined with their adaptability, precision, and quick setup capabilities, makes them suitable for a wide range of applications in different industries. Whether it's achieving precision in metal machining, handling delicate plastics, or working with irregular - surfaced wood, these chuck systems offer a comprehensive workholding solution. If you are involved in milling operations and are looking to improve the performance of your workholding system, consider investing in a custom multi - hole vacuum table vacuum chuck system. Reach out to our team of experts to explore how these innovative systems can be customized to meet your specific needs and take your milling capabilities to the next level.

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Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling

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Product Detail
Brand Name :
HIE
Model Number :
MC0304
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling
Custom Multi Hole Vacuum Table Vacuum Chuck Systems For Metals Plastics Wood Milling

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Main Products :
CNC Machining Parts, Rotary Damper, Gear Damper
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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