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Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Specifications
Brand Name :
HIE
Model Number :
MC0303
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x300x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

Custom Permanent Magnetic Vacuum Chuck without a Sealing Strip for CNC Machining Centers

In the competitive landscape of CNC machining, workholding solutions are constantly evolving to meet the demands of high - precision, efficient, and versatile machining operations. The custom permanent magnetic vacuum chuck without a sealing strip for CNC machining centers represents a significant advancement in this area. This innovative chuck combines the power of permanent magnetism with the benefits of vacuum - based workholding, offering a unique set of advantages that enhance the performance of CNC machining centers.​
1. Understanding the Design and Working Principle​
Construction​
The custom permanent magnetic vacuum chuck is constructed with a base made of high - strength, non - magnetic materials, typically a specialized alloy. This base provides a stable foundation for the chuck's operation. Embedded within the base are powerful permanent magnets, often rare - earth magnets like neodymium. These magnets are arranged in a pattern to generate a strong and uniform magnetic field across the chuck's surface.​
On the surface of the chuck, there are a series of channels or ports that are connected to a vacuum source. The design of these channels is optimized to distribute the vacuum force evenly across the workpiece. Unlike traditional vacuum chucks that rely on a sealing strip to create a vacuum - tight seal, this custom chuck uses a different approach. The surface of the chuck is precision - machined to a high degree of flatness, and the magnetic force helps to hold the workpiece in close contact with the chuck surface, minimizing air leakage.​
Working Principle​
When a ferromagnetic workpiece is placed on the custom permanent magnetic vacuum chuck, the permanent magnets immediately generate a magnetic force that attracts the workpiece. This magnetic force holds the workpiece firmly against the chuck surface. At the same time, the vacuum system is activated. The vacuum draws air out through the channels on the chuck surface, creating a pressure differential between the top and bottom of the workpiece.​
The combined effect of the magnetic force and the vacuum force results in a strong and secure hold on the workpiece. The magnetic force not only helps in initial workpiece placement and alignment but also contributes to maintaining the contact between the workpiece and the chuck surface, which is crucial for effective vacuum operation. The lack of a sealing strip simplifies the design and reduces the risk of seal failure, while still providing a reliable vacuum - based workholding solution.
2. Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360
3. Advantages in CNC Machining Centers​
High - Precision Machining​
The custom permanent magnetic vacuum chuck enables high - precision machining in CNC centers. The uniform magnetic force and vacuum distribution across the workpiece ensure that it remains perfectly stationary during machining operations. This is essential for achieving tight tolerances, especially in applications such as aerospace component manufacturing, medical device machining, and electronics manufacturing. The stable hold provided by the chuck minimizes vibrations and workpiece movement, resulting in smoother cuts and more accurate machining results.​
Rapid Setup and Changeover​
In CNC machining, time is of the essence, and the setup and changeover times between different workpieces can significantly impact productivity. The custom permanent magnetic vacuum chuck allows for rapid setup. Operators can quickly place the workpiece on the chuck, and the magnetic force immediately secures it in a rough position. The vacuum system can then be activated, further tightening the hold. When changing workpieces, the process is equally fast. The vacuum is released, and the magnetic force can be easily overcome to remove the workpiece. This quick setup and changeover capability reduces the overall machining cycle time and increases the number of parts that can be produced in a given time.​
Versatility in Workpiece Materials and Shapes​
This type of chuck is highly versatile in handling different workpiece materials and shapes. It can securely hold ferromagnetic materials of various sizes and thicknesses. Whether it's a thin sheet of steel for electronics applications or a thick block of alloy for industrial machinery parts, the combined magnetic and vacuum forces can provide a strong grip. Additionally, the lack of a sealing strip makes it easier to hold irregularly shaped workpieces. The magnetic force can adapt to the shape of the workpiece, and the vacuum system can still create a sufficient hold, as long as there is enough surface contact.​
Cost - Effective Solution​
Over the long term, the custom permanent magnetic vacuum chuck offers a cost - effective solution for CNC machining centers. The absence of a sealing strip means there is no need for frequent replacement of seal components, which reduces maintenance costs. The efficient workholding capabilities of the chuck also contribute to cost savings. By enabling high - precision machining and reducing the number of defective parts, it minimizes material waste. The rapid setup and changeover times increase productivity, which in turn reduces labor costs per part.​
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining CentersCustom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
4. Applications in Different Industries​
Aerospace Industry​
In the aerospace industry, where precision and reliability are of utmost importance, the custom permanent magnetic vacuum chuck is used for machining critical components. Turbine blades, for example, require extremely tight tolerances and a stable workholding solution during machining. The magnetic - vacuum chuck can hold the complex - shaped turbine blades securely, allowing for precise milling, drilling, and grinding operations. The ability to handle high - strength aerospace alloys is also a significant advantage, as these materials are often difficult to hold with traditional workholding methods.​
Medical Device Manufacturing​
Medical device manufacturing demands the highest level of precision to ensure the safety and effectiveness of medical products. The custom permanent magnetic vacuum chuck is used for machining components such as surgical instruments, implantable devices, and diagnostic equipment. The stable and secure hold provided by the chuck is essential for creating intricate and accurate medical device parts. The versatility of the chuck in handling different materials, including stainless steel, titanium, and some polymers (with ferromagnetic inserts), makes it suitable for a wide range of medical device applications.​
Electronics Industry​
In the electronics industry, where miniaturization and precision are key, the custom permanent magnetic vacuum chuck plays a vital role. It is used for machining components such as electronic enclosures, heat sinks, and printed circuit board (PCB) fixtures. The ability to hold small and delicate workpieces firmly in place is crucial for achieving the high - precision machining required in electronics manufacturing. The rapid setup and changeover capabilities of the chuck are also beneficial in the fast - paced electronics production environment, where new product designs are constantly being introduced.​
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
5. Customization Options​
Magnetic Field Configuration​
The custom permanent magnetic vacuum chuck can be tailored to have a specific magnetic field configuration. The arrangement of the permanent magnets within the chuck can be adjusted to optimize the magnetic force distribution based on the shape and size of the workpieces being processed. For example, if a particular CNC machining job involves machining long, narrow workpieces, the magnetic field can be concentrated along the length of the workpiece to provide maximum holding power.​
Vacuum Channel Design​
The design of the vacuum channels on the chuck surface can also be customized. The number, size, and layout of the channels can be adjusted to suit different workpiece materials and machining requirements. For workpieces with a large surface area, a more extensive network of vacuum channels may be designed to ensure even vacuum distribution. In contrast, for smaller or more irregularly shaped workpieces, a more focused vacuum channel design can be implemented.​
6. Installation and Maintenance​
Installation Process​
Installing the custom permanent magnetic vacuum chuck on a CNC machining center requires careful alignment and connection to the vacuum system. The chuck is typically mounted on the machine's worktable using appropriate mounting brackets and fasteners. The alignment of the chuck with the machine's axes is critical to ensure accurate machining. The vacuum lines are then connected to the channels on the chuck surface, and the system is tested to ensure proper vacuum generation and distribution. In some cases, the CNC machine's control system may need to be calibrated to work in tandem with the chuck, especially if it has features such as adjustable magnetic field strength.​
Maintenance Requirements​
Maintenance of the custom permanent magnetic vacuum chuck is relatively straightforward. Regular inspection of the chuck's surface for any signs of wear, damage, or contamination is important. The magnetic strength of the chuck should also be periodically tested to ensure that it is providing the required holding force. The vacuum system should be checked for leaks, and the vacuum pumps should be maintained according to the manufacturer's recommendations. Since there is no sealing strip, there is no need to worry about seal - related maintenance issues, but the overall integrity of the vacuum - generating components should be monitored.​
7. Conclusion​
The custom permanent magnetic vacuum chuck without a sealing strip is a revolutionary workholding solution for CNC machining centers. Its unique combination of magnetic and vacuum - based workholding, along with its customization options, makes it suitable for a wide range of industries and applications. Whether it's achieving high - precision machining in aerospace, ensuring the production of safe medical devices, or meeting the demands of the fast - paced electronics industry, this chuck offers a reliable, efficient, and cost - effective solution. If you are involved in CNC machining and are looking to enhance the performance of your machining center, consider the benefits of a custom permanent magnetic vacuum chuck. Reach out to our team of experts to explore how this innovative workholding solution can be tailored to meet your specific needs and take your CNC machining capabilities to the next level.

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Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers

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Product Detail
Brand Name :
HIE
Model Number :
MC0303
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers
Custom Permanent Magnetic Vacuum Chuck Without Sealing Strip For CNC Machining C Machining Centers

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Main Products :
CNC Machining Parts, Rotary Damper, Gear Damper
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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