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CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
Specifications
Brand Name :
HIE
Model Number :
MC0303
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x300x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System

In the dynamic world of modern machining, workholding systems are the linchpin that ensures precision, efficiency, and quality in the manufacturing process. The CNC vacuum chuck fixture plate workpiece clamping table vacuum workholding system has emerged as an innovative and versatile solution, catering to a wide array of machining needs across machining centers, lathes, milling machines, and engraving machines. This comprehensive system offers a unique set of advantages that revolutionize the way workpieces are held and processed.​
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
1. Design and Construction​
Fixture Plate Structure​
The core of this vacuum workholding system is the fixture plate. Constructed from high - strength materials such as alloy steel or aluminum, the fixture plate provides a stable and rigid base for workpiece clamping. Alloy steel offers exceptional durability and can withstand high - stress machining operations, while aluminum provides a lightweight yet sturdy option, especially for applications where reduced weight on the machine's moving parts is crucial.​
The surface of the fixture plate is precision - machined to a high degree of flatness. This flat surface is essential for ensuring uniform contact between the workpiece and the plate, which in turn enables efficient vacuum distribution. The plate may also feature a grid or pattern of grooves or holes that are strategically designed to enhance the vacuum's effectiveness. These grooves or holes help channel the vacuum force evenly across the workpiece, regardless of its shape or size.​
Vacuum Chuck Integration​
Embedded within the fixture plate are the vacuum chucks. These chucks are designed to create a powerful vacuum seal with the workpiece. The vacuum chuck system typically consists of a series of vacuum ports or channels that are connected to a vacuum source, such as a vacuum pump. The vacuum ports are carefully positioned across the fixture plate to ensure that the vacuum force is evenly distributed across the workpiece's surface.​
The vacuum chucks are often made of materials that are resistant to wear and corrosion, such as stainless steel. They are designed to be airtight, ensuring that the vacuum pressure is maintained during machining operations. In some advanced designs, the vacuum chucks may be equipped with self - adjusting mechanisms that can adapt to minor variations in the workpiece's surface topography, providing a more secure and consistent hold.​
Clamping Table Features​
The clamping table, which incorporates the fixture plate and vacuum chucks, may have additional features to enhance its functionality. For example, it may be equipped with adjustable stops or guides that help in accurately positioning the workpiece on the plate. These stops and guides can be easily adjusted to accommodate different workpiece sizes and shapes.​
The table may also have a modular design, allowing for the easy addition or removal of components. This modularity makes it possible to customize the clamping table according to specific machining requirements. For instance, additional vacuum chucks can be added to the table to hold multiple workpieces simultaneously, or special fixtures can be attached to the table to handle unique workpiece geometries.
Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360
2. Working Principle​
Vacuum Generation and Holding Force​
When the vacuum source is activated, air is rapidly drawn out through the vacuum ports in the fixture plate. This creates a region of low pressure beneath the workpiece, while the atmospheric pressure above the workpiece remains constant. The resulting pressure differential exerts a downward force on the workpiece, pressing it firmly against the fixture plate.​
The strength of the vacuum, measured in units such as Pascals or Torr, determines the magnitude of the holding force. The larger the surface area of the workpiece in contact with the fixture plate, the greater the holding force, as the pressure differential acts over a larger area. This principle allows the vacuum workholding system to securely hold workpieces of various sizes and materials, from small and delicate components to large and heavy parts.​
Adaptability to Different Workpiece Materials​
The CNC vacuum chuck fixture plate system is highly adaptable to different workpiece materials. For smooth - surfaced materials like metals and plastics, the vacuum creates a strong seal, providing a secure hold. Porous or rough - surfaced materials, such as wood or certain composites, can also be effectively held by the system. In such cases, the vacuum system may be adjusted to account for the material's properties.​
For example, when working with porous materials, a higher vacuum pressure may be required to compensate for the air leakage through the pores. Some advanced versions of the system are equipped with sensors that can detect the material type and automatically adjust the vacuum pressure accordingly, ensuring a consistent and secure hold regardless of the workpiece material.​
3. Advantages in Machining Center Operations​
Precision Machining​
In machining centers, precision is of utmost importance. The vacuum workholding system offers a stable and secure way to hold workpieces, minimizing any movement or vibration during machining. The uniform vacuum distribution across the workpiece surface ensures that the machining tools can operate with high precision, resulting in tight tolerances and smooth surface finishes.​
For example, when milling complex shapes or drilling precise holes in a workpiece, the stable hold provided by the vacuum chuck fixture plate system allows the machining center to execute the programmed operations accurately. This precision is crucial in industries such as aerospace, medical device manufacturing, and electronics, where even the slightest deviation from the desired specifications can have significant consequences.​
High - Speed Machining​
Machining centers are often used for high - speed machining to achieve efficient material removal. The vacuum workholding system can withstand the high - speed rotation and dynamic forces associated with these operations. The strong and secure hold on the workpiece ensures that it remains firmly in place, even at high spindle speeds.​
This enables aggressive machining strategies, such as high - feed and high - depth - of - cut operations, without the risk of workpiece slippage. In the automotive industry, for instance, high - speed machining of engine components is made possible by the reliable workholding provided by the vacuum chuck fixture plate system, resulting in increased productivity and reduced production times.​
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding SystemCNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
4. Benefits in Lathe Operations​
Secure Workholding for Turning​
In lathe operations, turning is a common process that involves rotating the workpiece while a cutting tool removes material. The vacuum workholding system provides a secure way to hold the workpiece during turning. The vacuum force holds the workpiece concentrically, ensuring accurate turning and minimizing the risk of vibrations that could affect the surface finish.​
When turning long shafts or cylindrical workpieces, the vacuum chuck fixture plate system can distribute the holding force evenly along the length of the workpiece, preventing any bending or misalignment. This is especially important in applications where tight tolerances are required, such as in the manufacturing of precision - engineered components for machinery.​
Quick Setup and Changeover​
Lathe operators often need to switch between different workpieces during a production run. The vacuum workholding system enables quick setup and changeover. Operators can simply place the workpiece on the fixture plate, activate the vacuum, and start the lathe operation. When changing workpieces, the vacuum can be easily released, and the new workpiece can be placed and secured in a short time.​
This efficiency reduces the overall production cycle time and increases productivity. In a job - shop environment where multiple small - batch jobs are processed, the quick setup and changeover capabilities of the vacuum workholding system are particularly valuable, allowing for faster turnaround times and increased customer satisfaction.​
5. Significance in Milling Machine Operations​
Versatility in Milling Complex Shapes​
Milling machines are used to machine a wide variety of complex - shaped workpieces. The vacuum chuck fixture plate system is highly adaptable to different workpiece geometries. Even irregularly shaped workpieces can be securely held as long as there is sufficient surface area in contact with the fixture plate.​
The vacuum force conforms to the shape of the workpiece, providing a consistent hold across the entire surface. This versatility enables manufacturers to mill intricate shapes and contours with ease. In the mold - making industry, for example, the ability to hold complex - shaped molds securely during milling operations is essential for producing high - quality molds for various products.​
Reduced Workpiece Deformation​
Traditional clamping methods in milling can sometimes cause workpiece deformation, especially when working with thin or delicate materials. The vacuum workholding system, on the other hand, distributes the holding force evenly across the workpiece, reducing the risk of deformation.​
When milling thin - walled components or materials that are prone to bending, the gentle yet secure vacuum hold ensures that the workpiece remains in its original shape. This is particularly important in industries such as electronics, where the integrity of the workpiece is crucial for proper functionality.​
6. Role in Engraving Machine Operations​
Precision Engraving​
Engraving machines require precise control over the workpiece to create intricate designs and patterns. The vacuum chuck fixture plate system offers a stable and secure way to hold the workpiece during engraving. The uniform vacuum distribution across the workpiece surface ensures that the engraving tool can move accurately, resulting in high - quality engravings.​
Whether it's engraving fine details on jewelry, creating custom - designed signs, or marking serial numbers on industrial components, the vacuum workholding system provides the necessary stability for precise engraving. The ability to hold the workpiece firmly in place also reduces the risk of smudging or misalignment during the engraving process.​
Quick Setup for Small - Batch Engraving​
Engraving operations often involve working on small - batch jobs with different designs. The vacuum workholding system allows for quick setup and changeover between different workpieces. Operators can easily place the workpiece on the fixture plate, activate the vacuum, and start the engraving process.​
This quick setup is especially beneficial in a custom - engraving shop, where time is of the essence. The ability to quickly switch between different workpieces and designs increases the productivity of the engraving operation, allowing for more jobs to be completed in a given time.​
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
7. Customization and Integration​
Customization Options​
The CNC vacuum chuck fixture plate system can be customized to meet the specific needs of different machining applications. The size and shape of the fixture plate can be tailored to fit the dimensions of the machine and the workpieces being processed. The vacuum chuck configuration can also be adjusted, such as the number and layout of the vacuum ports, to optimize the vacuum distribution for different workpiece shapes and materials.​
For example, in a machining operation where a large number of small, irregularly shaped workpieces need to be processed, the fixture plate can be designed with a high - density pattern of small vacuum ports to ensure a secure hold on each workpiece. Additionally, the system can be equipped with special fixtures or adapters to handle unique workpiece geometries.​
Integration with CNC Machines​
The vacuum workholding system is designed to be easily integrated with CNC machines. The integration process typically involves connecting the vacuum source to the system and calibrating the CNC machine's control system to work in tandem with the vacuum chuck fixture plate. In some cases, the CNC machine may be programmed to automatically activate and deactivate the vacuum based on the machining sequence.​
The seamless integration of the vacuum workholding system with CNC machines enables precise control over the machining process. The machine's control system can account for the workholding conditions, ensuring that the machining operations are executed accurately. This integration also allows for the automation of the machining process, further increasing productivity and reducing the risk of human error.​
8. Installation and Maintenance​
Installation Process​
Installing the CNC vacuum chuck fixture plate system involves several steps. First, the fixture plate needs to be securely mounted on the machine's worktable. This may require the use of appropriate mounting brackets and fasteners to ensure stability. The vacuum source, such as a vacuum pump, is then connected to the vacuum ports on the fixture plate, and the connections are checked for leaks.​
Once the physical installation is complete, the vacuum system needs to be calibrated to ensure proper vacuum generation and distribution. This may involve adjusting the vacuum pressure, testing the sealing performance of the vacuum chucks, and verifying the functionality of any integrated sensors or controls. In some cases, the CNC machine's control system may need to be configured to recognize and communicate with the vacuum workholding system.​
Maintenance Requirements​
Maintenance of the vacuum workholding system is relatively straightforward. Regular inspection of the fixture plate and vacuum chucks for any signs of wear, damage, or contamination is essential. The vacuum ports and channels should be cleaned periodically to remove any debris or particles that could affect the vacuum flow. The sealing components of the vacuum chucks, such as gaskets, should be checked for wear and replaced if necessary.​
The vacuum pump, if used, should be maintained according to the manufacturer's instructions, including regular oil changes, filter replacements, and performance checks. The integrated sensors and controls, if any, should be calibrated periodically to ensure accurate operation. By following these maintenance procedures, the vacuum workholding system can maintain its performance and reliability over an extended period.​
9. Conclusion​
The CNC vacuum chuck fixture plate workpiece clamping table vacuum workholding system is a versatile and reliable solution for machining center, lathe, milling, and engraving machine operations. Its unique design, working principle, and numerous advantages make it an ideal choice for manufacturers looking to improve the efficiency and quality of their machining processes. Whether it's achieving precision in high - tech industries or enhancing productivity in small - batch production, this vacuum workholding system offers a comprehensive solution. If you are involved in machining operations and are looking to upgrade your workholding system, consider the benefits of the CNC vacuum chuck fixture plate system. Reach out to our team of experts to explore how this innovative system can be customized to meet your specific needs and take your machining capabilities to the next level.

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CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System

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Product Detail
Brand Name :
HIE
Model Number :
MC0303
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System
CNC Vacuum Chuck Fixture Plate Workpiece Clamping Table Vacuum Workholding System

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Main Products :
CNC Machining Parts, Rotary Damper, Gear Damper
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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